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S series Right Angle worm Gearbox with 22KW 3 phase motor
1.Technical data
| Input power | نسبة | Input speed | Torque | Transmission stage | Mounting type |
| 0.18~22kW | 9.96~244.74(MAX:4606) | 1400rpm 900rpm 700rpm | 90~4000N.m | 2stage 3stage | Foot mounted Flange mounted |
2.Input power rating and permissible torque
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
| Structure | S SA SF SAF SAT SAZ | ||||||
| Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
| نسبة | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
| Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
3.Gear unit weight
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
| Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
4.Structures of S series gearbox
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
5.Field Gear Box’s Usage
1. Metallurgy 2 Mine 3 Machine 4 Energy 5 Transportation 6 Water Conserbancy 7 Tomacco 8 Pharmacy 9 Printing Package 10 Chemical industry…
6.Our services:
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
7.S series gearbox are available in the following designs:
(1) SY
Foot mounted helical worm gearbox with CHINAMFG shaft
(2) SAY
Helical worm gearbox with hollow shaft
(3) SAZY
Small flange mounted helical worm gearbox with hollow shaft
(4) SA (S,SF,SAF,SAZ)Y
Assemble users’ motor or special motor, flange is required
(5) SFY
Flange mounted helical worm gearbox with CHINAMFG shaft
(6) SAFY
Flange mounted helical worm gearbox with hollow shaft
(7) SATY
Torque arm mounted helical worm gearbox with hollow shaft
(8) S (SF,SA,SAF,SAZ) S
Shaft input helical worm gearbox
(9) SA (S,SF,SAF,SAZ)RY
Combined helical worm gearbox
(10) SA (S,SF,SAF,SAZ)SR
Shaft input combined helical worm gearbox
Customer visiting:
11.FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
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| طلب: | Motor, Machinery |
|---|---|
| صلابة: | سطح السن المقوى |
| تثبيت: | النوع الأفقي |
| تَخطِيط: | زاوية قائمة |
| شكل الترس: | Helical Gear |
| خطوة: | Double-Step |
| أمثلة: | US$ 20/Piece قطعة واحدة (الحد الأدنى للطلب) | |
|---|
| التخصيص: | متاح | طلب مخصص |
|---|
Is it Possible to Reverse the Direction of a Worm Gearbox?
Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:
- كفاءة: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
- ردود الفعل العنيفة: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
- تشحيم: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
- Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
- الضوضاء والاهتزاز: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.
If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.
تشخيص وإصلاح تسرب الزيت في علبة تروس دودة
Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:
- افحص علبة التروس: قم بإجراء فحص بصري لعلبة التروس لتحديد مصدر التسريب. تحقق من وجود بقع زيت أو بقع رطبة أو تجمعات زيت حول علبة التروس.
- فحص الأختام والحشيات: افحص الأختام والحشيات والحلقات المطاطية بحثًا عن أي علامات تآكل أو تشققات أو تلف. تُعد هذه المكونات من نقاط التسريب الشائعة.
- شدّ البراغي والمسامير: تأكد من إحكام ربط جميع البراغي والصواميل والمثبتات بشكل صحيح. فالمثبتات غير المحكمة قد تُحدث فجوات تسمح بتسرب الزيت.
- استبدال الأختام التالفة: إذا وجدتَ أختامًا أو حشيات تالفة، فاستبدلها بأخرى جديدة. استخدم أختامًا متوافقة مع ظروف التشغيل ونوع المُزَلِّق.
- افحص فتحة التهوية: قد يتسبب انسداد أو تعطل فتحة التهوية في تراكم الضغط داخل علبة التروس، مما يؤدي إلى التسرب. نظف فتحة التهوية أو استبدلها إذا لزم الأمر.
- فحص موانع التسرب الخاصة بالعمود: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
- استخدم مادة التشحيم المناسبة: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
- تطبيق مواد مانعة للتسرب: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
- مراقبة التسريب: بعد معالجة المشاكل، راقب علبة التروس بحثًا عن أي علامات على استمرار التسريب. إذا استمر التسريب، فقد يلزم إجراء مزيد من الفحوصات.
- الصيانة الدورية: طبّق جدول صيانة دوري يشمل فحص الأختام والحشيات وغيرها من نقاط التسريب المحتملة. الصيانة الدورية تمنع حدوث مشاكل تسريب مستقبلية.
If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.
What Industries Commonly Use Worm Reducers?
Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:
- مناولة المواد: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
- السيارات: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
- Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
- Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
- Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
- Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
- Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
- Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
- Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
- Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.
Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.
editor by CX 2024-02-26