توضیحات محصول
> Product Introduction
Wpw Worm Worm Reductor
1, WP series worm gearbox ‘s the transmission smooth, vibration, shock and noise are small, a large reduction ratio, wide versatility, with all kinds of mechanical equipment.
2, WPA series speed reducer are able to obtain a larger single-stage transmission gear ratio, compact, most models have better gear self-locking, braking requirements for mechanical equipment can save brakes
3, worm thread engagement with the worm gear tooth surface friction loss greater than the gear transmission efficiency and therefore low, easy to heat and higher temperatures.
4, interworking good worm manufactured according to national standards, bearings, seals etc with standard parts. 5,
5, box type basic type (vertical or horizontal box for 2 structures with bottom foot) and the universal type (box is rectangular, multi-faceted with fixed screw, not fitted with bottom foot or the other end foot and other structural type)
6, WP series gear box input shaft coupling methods are the basic type (single input shaft and dual input shaft), 2 motor with flange.
7, WP series reducer ‘ output, position and direction of the input shaft and the input shaft on the next; the output axis and down; the input shaft and down.
8, WP series worm gearbox can be 2 or 3 sets consisting of multi stage gear reducer to get great gear ratio.
| Type: | WP gears reduction gear |
| Model: | WPA40-250 |
| Ratio: | 10,15,20,25,30,40,50,60 |
| Color: | Green,Brown |
| Material: | Cast iron body |
| Worm Gear- Cooper-10-3 # | |
| Worm-20CrMnTi with carburizing and quenching, surface hardness is 56-62HRC | |
| Shaft-chromium steel-45# | |
| Packing: | Paper Carton,Plywood box / per set(With foam board inside) |
| Warranty: | 1 year |
| Input Power: | 0.55kw,0.75kw,1.1kw,1.5kw,2.2kw,4kw,5.5kw,7.5kw |
| Usages: | In industrial machine: Food stuff,Ceramics,chemical, aswell as packing, printing, dyeing,woodworking, glass and plastics….. |
| IEC Flange: | 80B5,90B5,100B5,112B5,132B5…. |
| Lubricant: | Synthetic & Mineral |
> Catalogue
> Our Motor Advantages
1. Reasonable price with excellent quality
2.Each 1 tests carefully
3.Clear nameplate
4.Reliable package
5.High efficiency, smooth runingand low noise
6.Best materials make best performance
> Producing Process
> WORKSHOP EQUIPMENT:
CERTIFICATION :
> PACKAGE :
for 1 container, directly loading ,for less, all goods with pallet,
سوالات متداول
سوالات متداول
1, Q:what’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better.
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| کاربرد: | Motor, Machinery, Agricultural Machinery |
|---|---|
| عملکرد: | Speed Changing, Speed Reduction |
| طرح بندی: | Bevel |
| سختی: | سطح دندانه سخت شده |
| نصب: | نوع افقی |
| مرحله: | دو مرحلهای |
| سفارشی سازی: | موجود است | درخواست سفارشی |
|---|
What are the Noise Levels Associated with Worm Gearboxes?
The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:
- Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
- Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
- روغن کاری: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
- Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
- واکنش معکوس: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
- تعمیر و نگهداری: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.
It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.
How to Calculate the Efficiency of a Worm Gearbox
Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:
- Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
- Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
- Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%
For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.
It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.
مزایای استفاده از کاهنده سرعت حلزونی در سیستمهای مکانیکی
گیربکسهای حلزونی مزایای متعددی دارند که آنها را برای سیستمهای مکانیکی مختلف مناسب میکند:
- نسبت کاهش دنده بالا: گیربکسهای حلزونی کاهش سرعت قابل توجهی را فراهم میکنند و آنها را برای کاربردهایی که نیاز به نسبت کاهش دنده بالا بدون نیاز به دندههای متعدد دارند، ایدهآل میکنند.
- طراحی جمع و جور: کاهندههای حلزونی طراحی جمع و جور و کم حجمی دارند که به آنها امکان استفاده در کاربردهایی با فضای محدود را میدهد.
- خود قفل شونده: گیربکسهای حلزونی خاصیت خود قفلشوندگی دارند، به این معنی که پیچ حلزونی میتواند از معکوس شدن حرکت چرخ حلزون جلوگیری کند. این ویژگی برای کاربردهایی که گیربکس نیاز به نگه داشتن بار در جای خود بدون مکانیسمهای ترمز خارجی دارد، مفید است.
- عملکرد روان و بیصدا: گیربکسهای حلزونی با حرکت لغزشی بین دندانهها کار میکنند و در مقایسه با برخی دیگر از انواع گیربکسها، عملکرد نرمتر و بیصداتری دارند.
- انتقال گشتاور بالا: گیربکسهای حلزونی میتوانند سطوح گشتاور بالایی را منتقل کنند و این آنها را برای کاربردهایی که نیاز به خروجی گشتاور قدرتمند دارند، مناسب میکند.
- اتلاف گرما: عمل لغزشی بین پیچ حلزونی و چرخ حلزون به اتلاف گرما کمک میکند، که میتواند در کاربردهایی که در حین کار گرما تولید میکنند، مفید باشد.
- عملکرد پایدار: کاهندههای حلزونی عملکرد پایدار و قابل اعتمادی ارائه میدهند که آنها را برای کار مداوم در سیستمهای مختلف صنعتی و مکانیکی مناسب میکند.
Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.
editor by CX 2024-03-14