Deskripsi Produk
| item | value |
| Jaminan | 1 year |
| Applicable Industries | Manufacturing Plant, Construction works , Energy & Mining, Other |
| Customized support | OEM |
| Gearing Arrangement | Cacing |
| Torsi Keluaran | 118-160N.M |
| Place of Origin | ZheJiang , China |
| Input speed | 1400 rpm |
| Output speed | 14-186.7rpm |
| Perbandingan | 7.5,10,15,20,25,30,40,50,60,80,100 |
| Bahan | Aluminum alloy Die casting |
| Product name | NRV Worm Gear Reducer |
| MOQ | 10pcs |
| Warna | Customization |
PRODUCTS CHARACTERISTICS
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.
Pertanyaan yang Sering Diajukan (FAQ)
Q1:Are you a manufacturer or trading company?
Yes, We are a leading manufacturer specialized in production of various kinds of small and medium-sized
motor.
Q2:How to choose a gearbox which meets our requirement?
Anda dapat merujuk ke katalog kami untuk memilih gearbox atau kami dapat membantu memilihnya jika Anda memberikan informasi yang dibutuhkan.
Informasi teknis mengenai torsi keluaran yang dibutuhkan, kecepatan keluaran, dan parameter motor, dll.
Q3:What information shall we give before placing a purchase order?
a) Jenis gearbox, rasio, jenis input dan output, flensa input, posisi pemasangan, dan informasi motor, dll.
b) Warna rumah.
c) Jumlah pembelian.
d) Persyaratan khusus lainnya.
Q4:What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry, escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
Q5:How about your delivery time?
For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty. For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.Please take the sales confirmation for final reference.
Q6:What’s your warranty terms?
One year
| Aplikasi: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Fungsi: | Distribusi Daya, Kopling, Perubahan Torsi Penggerak, Perubahan Arah Penggerak, Perubahan Kecepatan, Pengurangan Kecepatan, Peningkatan Kecepatan |
| Tata letak: | as for Request |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | as for Request |
| Melangkah: | as for Request |
| Contoh: | US$ 38/Piece 1 Buah (Minimum Pemesanan) | |
|---|
| Kustomisasi: | Tersedia | Permintaan Khusus |
|---|
Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- Reaksi: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
Gearbox Cacing vs. Gearbox Heliks: Sebuah Perbandingan
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
| Aspek | Kotak Gigi Cacing | Kotak Gigi Heliks |
| Efisiensi | Efisiensi lebih rendah karena gesekan luncur antara ulir cacing dan roda gigi cacing. | Efisiensi lebih tinggi karena kontak bergulir antara gigi roda gigi heliks. |
| Transmisi Torsi | Transmisi torsi yang sangat baik dan rasio reduksi tinggi dapat dicapai dalam satu tahap. | Transmisi torsi yang baik, tetapi mungkin memerlukan beberapa tahapan untuk rasio reduksi yang tinggi. |
| Kebisingan dan Getaran | Secara umum, tingkat kebisingan dan getaran lebih tinggi karena adanya gerakan geser. | Tingkat kebisingan dan getaran lebih rendah karena kontak gelinding yang lebih halus. |
| Reaksi | Tingkat reaksi balik inheren yang lebih tinggi karena desainnya. | Backlash yang lebih rendah karena adanya persambungan gigi heliks. |
| Efisiensi pada Kecepatan Lebih Tinggi | Kurang cocok untuk aplikasi kecepatan tinggi karena kehilangan efisiensi. | Lebih cocok untuk aplikasi berkecepatan tinggi karena efisiensinya lebih tinggi. |
| Perlindungan Beban Berlebih | Fitur penguncian otomatis alami memberikan perlindungan terhadap beban berlebih. | Mungkin tidak memiliki tingkat perlindungan beban berlebih bawaan yang sama. |
| Aplikasi | Umumnya digunakan untuk aplikasi yang membutuhkan rasio reduksi tinggi, seperti sistem konveyor dan mesin berat. | Digunakan secara luas dalam berbagai aplikasi termasuk transmisi otomotif, mesin industri, dan banyak lagi. |
Baik gearbox cacing maupun gearbox heliks memiliki peran masing-masing dalam bidang teknik, dan pilihan di antara keduanya bergantung pada kebutuhan spesifik aplikasi. Gearbox cacing lebih disukai untuk aplikasi dengan rasio reduksi tinggi, sedangkan gearbox heliks dipilih karena efisiensinya yang lebih tinggi dan pengoperasiannya yang lebih halus.
What is a Worm Gearbox and How Does It Work?
A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.
The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.
One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.
editor by CX 2023-09-21