China manufacturer Nmrv063 0.75kw Worm Gearbox with Speed Variator with Great quality

Deskripsi Produk

JWB Series Speed Variator 
1. Features:

JWB-X  type

• Sizes: ≥04
• Power up to 1.5 kW or more
• Cases in RAL 5571 blue cast iron
• Shafts: case hardened and tempered steel.
• Internal components: heat-treated steel
• Output speed with 4 pole(1400r/min) motors: 2-10r/min;4.7-23.5r/min;15-75r/min;20-100r/min, 28-140r/min, 30-150r/min;40-200r/min;60-300r/min;80-400r/min;100-500r/min;190-950r/min.
• Output Torque value max 1002Nm
• Silent, vibration-free running
• Bidirectional rotation
• Control handwheel positionable on either side
• Slipping speed to max load at 5%
• Regulation sensibility: 0,5 rpm
• Painted with blue epoxy-polyester powder

JWB-X B type

• Sizes:01,02,03 and 04
• Power up to 1.5 kW or less
• Cases in die-cast aluminium alloy

• Shafts: case hardened and tempered steel.
• Internal components: heat-treated steel
• Output speed with 4 pole(1400r/min) motors: 2r/min-20r/min;4.7r/min-23.5r/min;6.5-32.5r/min, 8-40r/min, 9-45r/min, 13-65r/min, 15r/min-75r/min;18-90r/min, 25-125r/min, 28r/min-140r/min;40r/min-200r/min;60r/min-300r/min;80r/min-400r/min;100r/min-500r/min;190r/min-950r/min.
• Output Torque value max 795 Nm
• Silent, vibration-free running
• Bidirectional rotation
• Control hand wheel positionable on either side
• Slipping speed to max load at 5%
• Regulation sensibility: 0,5 rpm
• Painted with blue epoxy-polyester powder

2. Technical parameters

 

Type	Torsi Keluaran	Output Shaft Dia.		Output Speed Range	2rpm-950rpm
SWB01	2.6-1.6N.m	φ11		Applicable Motor Power	0.18kW-7.5kW
SWB02	258-1.8N.m	φ14,φ24,φ28,φ32
SWB03	426-4N.m	φ24,φ28,φ38		Input Options	With Inline AC Motor
SWB04	795-8N.m	φ28,φ38,φ42			With IEC Motor
SWB05	535-16N.m	φ38,φ48,φ55			With Input Shaft
SWB06	1002-40N.m	φ42,φ55,φ70			With Input Flange

Tentang Kami

ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
product is a product inspection to determine the qualified products.

7. Certification.

Packing

Delivery

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Aplikasi:	Motor, Machinery, Agricultural Machinery, Ceramic
Hardness:	Hardened Tooth Surface
Installation:	Vertical or Horizotal Type
Tata letak:	Koaksial
Gear Shape:	Worm Gearbox
Step:	Single-Step

Kustomisasi:	Tersedia | Permintaan Khusus

Cara Memasang dan Menyelaraskan Reducer Cacing dengan Benar

Pemasangan dan penyelarasan reduktor ulir yang tepat sangat penting untuk memastikan kinerja optimal dan umur pakai yang panjang. Ikuti langkah-langkah berikut untuk memasang dan menyelaraskan reduktor ulir:

1. Persiapan: Kumpulkan semua alat, perlengkapan, dan peralatan keselamatan yang diperlukan sebelum memulai proses pemasangan.
2. Penempatan: Tempatkan reduktor cacing pada lokasi yang diinginkan, pastikan terpasang dengan aman pada permukaan yang stabil. Gunakan pengencang dan braket pemasangan yang sesuai jika diperlukan.
3. Penyelarasan Poros: Periksa keselarasan poros input dan output. Gunakan alat ukur presisi untuk memastikan bahwa poros-poros tersebut sejajar dan lurus satu sama lain.
4. Penyelarasan Pelat Dasar: Sejajarkan pelat dasar reduktor dengan fondasi atau permukaan pemasangan. Pastikan pelat dasar rata dan sejajar dengan benar sebelum mengencangkannya pada tempatnya.
5. Pengencangan Baut: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
6. Periksa Izin: Pastikan terdapat ruang yang cukup untuk komponen atau bagian yang berputar yang mungkin bergerak selama pengoperasian. Hindari gangguan apa pun yang dapat menyebabkan kerusakan atau masalah kinerja.
7. Pelumasan: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
8. Pengujian Keselarasan: Setelah pemasangan, jalankan reduktor cacing sebentar tanpa beban untuk memeriksa apakah ada suara aneh, getaran, atau masalah ketidaksejajaran.
9. Pengujian Beban: Secara bertahap, berikan beban yang diinginkan pada reduktor cacing dan pantau kinerjanya. Pastikan reduktor beroperasi dengan lancar dan efisien dalam kondisi beban tersebut.

It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.

Mendiagnosis dan Memperbaiki Kebocoran Oli pada Gearbox Cacing

Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:

1. Periksa kotak persneling: Lakukan pemeriksaan visual pada gearbox untuk mengidentifikasi sumber kebocoran. Periksa apakah ada noda oli, bercak basah, atau genangan oli di sekitar gearbox.
2. Periksa Segel dan Gasket: Periksa segel, gasket, dan O-ring untuk melihat tanda-tanda keausan, retak, atau kerusakan. Komponen-komponen ini merupakan titik kebocoran yang umum.
3. Kencangkan Baut dan Pengikat: Pastikan semua baut, sekrup, dan pengencang dikencangkan dengan benar. Pengencang yang longgar dapat menciptakan celah yang memungkinkan oli keluar.
4. Ganti Segel yang Rusak: Jika Anda menemukan segel atau gasket yang rusak, gantilah dengan yang baru. Gunakan segel yang sesuai dengan kondisi pengoperasian dan pelumas.
5. Periksa Ventilasi Pernapasan: Ventilasi pernapasan yang tersumbat atau rusak dapat menyebabkan penumpukan tekanan di dalam gearbox, yang mengakibatkan kebocoran. Bersihkan atau ganti ventilasi pernapasan jika perlu.
6. Periksa Segel Poros: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
7. Gunakan Pelumas yang Tepat: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
8. Oleskan Bahan Perekat: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
9. Monitor Kebocoran: Setelah mengatasi masalah tersebut, pantau gearbox untuk melihat tanda-tanda kebocoran yang berkelanjutan. Jika kebocoran masih terjadi, penyelidikan lebih lanjut mungkin diperlukan.
10. Perawatan Rutin: Terapkan jadwal perawatan rutin yang mencakup pemeriksaan segel, gasket, dan titik kebocoran potensial lainnya. Perawatan tepat waktu dapat mencegah masalah kebocoran di masa mendatang.

If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.

How Does a Worm Gearbox Compare to Other Types of Gearboxes?

Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:

• Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
• Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
• Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
• Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
• Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.

While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.

editor by CX 2024-04-16