Deskripsi Produk
SA Series B5 Flange Mounted Helical-Worm Gear box with with Variable Frequency Motor with Flange Connection
S series: right-angle speed reduction gearing composed by helical gears, worms, and gears, optimized and designed according to international standard.
High precision, high efficiency, fine classification in transmission ratio, wide range, large transmission torque, reliable performance, low noise, flexible installation, and convenient use and maintenance.
They are widely used in various low-speed transmissions, which are general basic parts of mechanical transmission.The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gear motor ideal low-cost solutions for simple applications.
Technical data
| Product Name | SA Series B5 Flange Mounted Helical-Worm Gear box with with Variable Frequency Motor with Flange Connection |
| Kekuatan | 0.12kw-30kw |
| Torque | 1.4N · m ~ 23200N · m |
| Output speed | 0.06 ~ 374r/min |
| Gear material | 20CrMnTi alloy steel |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX) | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Efisiensi | 95%~96% (depends on the transmission stage) |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Foto Detail
Profil Perusahaan
< ABOUT TILI
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003.
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc.
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence.
Adhere to the principle of integrity, grow together with customers, and share with employees.
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.
< WORKSHOP
< QUALITY CONTROL
Sertifikasi
Pengemasan & Pengiriman
Installation Instructions
Pertanyaan yang Sering Diajukan (FAQ)
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Aplikasi: | Motor, Mesin, Kelautan, Mesin Pertanian |
|---|---|
| Fungsi: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Tata letak: | Vertical Axis Output |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Tipe Horizontal |
| Melangkah: | Tiga Langkah |
| Kustomisasi: | Tersedia | Permintaan Khusus |
|---|
Berapakah Tingkat Kebisingan yang Terkait dengan Gearbox Cacing?
Tingkat kebisingan yang terkait dengan gearbox cacing dapat bervariasi tergantung pada beberapa faktor, termasuk desain, kualitas, kondisi operasi, dan perawatan gearbox. Berikut beberapa poin penting yang perlu dipertimbangkan:
- Desain dan Kualitas: Kotak roda gigi cacing yang dirancang dengan baik dan berkualitas tinggi cenderung menghasilkan tingkat kebisingan yang lebih rendah. Faktor-faktor seperti profil gigi roda, manufaktur presisi, dan penyelarasan yang tepat dapat berkontribusi pada pengurangan kebisingan.
- Pengaktifan Gigi: Cara cacing dan roda cacing saling berinteraksi dan berpasangan dapat memengaruhi tingkat kebisingan. Kontak dan penyelarasan gigi yang tepat dapat membantu meminimalkan kebisingan selama pengoperasian.
- Pelumasan: Pelumasan yang tidak memadai atau tidak tepat dapat menyebabkan peningkatan gesekan dan keausan, yang mengakibatkan tingkat kebisingan yang lebih tinggi. Menggunakan pelumas yang direkomendasikan dan menjaga tingkat pelumasan yang tepat sangat penting untuk mengurangi kebisingan.
- Kondisi Operasional: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
- Reaksi: Kelonggaran atau jarak bebas yang berlebihan antara gigi roda gigi dapat menyebabkan suara benturan saat gigi saling bergesekan. Penyesuaian kelonggaran yang tepat dapat membantu mengurangi masalah ini.
- Pemeliharaan: Perawatan rutin, termasuk pemeriksaan roda gigi, pengecekan pelumasan, dan penanganan keausan atau kerusakan, dapat membantu menjaga tingkat kebisingan tetap terkendali.
It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.
Worm Gearbox Applications in Robotics and Automation
Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:
- Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
- Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
- Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
- Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
- Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
- Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
- Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
- Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
- Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.
Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.
Keunggulan Penggunaan Reducer Cacing pada Sistem Mekanik
Reducer tipe cacing menawarkan beberapa keunggulan yang membuatnya cocok untuk berbagai sistem mekanis:
- Rasio Reduksi Gigi Tinggi: Gearbox cacing memberikan pengurangan kecepatan yang signifikan, sehingga ideal untuk aplikasi yang membutuhkan rasio pengurangan gigi yang tinggi tanpa memerlukan banyak gigi.
- Desain Ringkas: Reducer tipe cacing memiliki desain yang ringkas dan hemat ruang, sehingga dapat digunakan dalam aplikasi dengan ruang terbatas.
- Penguncian Otomatis: Gearbox cacing memiliki sifat penguncian otomatis, yang berarti bahwa ulir cacing dapat mencegah roda cacing berbalik arah. Hal ini bermanfaat untuk aplikasi di mana gearbox perlu menahan beban di tempatnya tanpa mekanisme pengereman eksternal.
- Pengoperasian yang Lancar dan Tenang: Gearbox cacing beroperasi dengan gerakan geser di antara gigi-giginya, sehingga menghasilkan pengoperasian yang lebih halus dan lebih tenang dibandingkan dengan beberapa jenis gearbox lainnya.
- Transmisi Torsi Tinggi: Gearbox cacing dapat mentransmisikan torsi dalam jumlah besar, sehingga cocok untuk aplikasi yang membutuhkan keluaran torsi yang kuat.
- Disipasi Panas: Gerakan geser antara ulir cacing dan roda cacing berkontribusi pada pembuangan panas, yang dapat menguntungkan dalam aplikasi yang menghasilkan panas selama pengoperasian.
- Performa Stabil: Reducer tipe cacing menawarkan kinerja yang stabil dan andal, sehingga cocok untuk pengoperasian terus menerus dalam berbagai sistem industri dan mekanik.
Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.
editor by CX 2024-01-18