{"id":1494,"date":"2024-03-12T03:04:22","date_gmt":"2024-03-12T03:04:22","guid":{"rendered":"https:\/\/reducers-worm.xyz\/china-custom-s97-y180l4-22-17-05-combined-speed-variator-worm-gearbox-gearbox-definition\/"},"modified":"2024-03-12T03:04:22","modified_gmt":"2024-03-12T03:04:22","slug":"china-custom-s97-y180l4-22-17-05-combined-speed-variator-worm-gearbox-gearbox-definition","status":"publish","type":"post","link":"https:\/\/reducers-worm.xyz\/it\/china-custom-s97-y180l4-22-17-05-combined-speed-variator-worm-gearbox-gearbox-definition\/","title":{"rendered":"China Custom S97-Y180L4-22-17.05 Combined Speed Variator Worm Gearbox   gearbox definition"},"content":{"rendered":"<div class=\"et_pb_column et_pb_column_3_4 et_pb_column_0_tb_body  et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_module et_pb_post_content et_pb_post_content_0_tb_body\">\n<p><h2>Product Description<\/h2>\n<p>\n<p>      <strong>JWB Series Speed Variator\u00a0<\/strong><br \/><strong><strong>1. Features:<\/strong><\/strong> <\/p>\n<h4><strong><strong><strong>\u00a0JWB-X \u00a0type<\/strong><\/strong><\/strong><\/h4>\n<ul>\n<li>Sizes:\u00a0\u226504<\/li>\n<li>Power\u00a0up to\u00a01.5\u00a0kW\u00a0or more<\/li>\n<li>Cases in RAL 5571 blue cast iron<\/li>\n<li>Shafts: case hardened and tempered steel.<\/li>\n<li>Internal components: heat-treated steel<\/li>\n<li>Output speed with 4 pole(1400r\/min)\u00a0motors:\u00a02-10r\/min;4.7-23.5r\/min;15-75r\/min;20-100r\/min, 28-140r\/min, 30-150r\/min;40-200r\/min;60-300r\/min;80-400r\/min;100-500r\/min;190-950r\/min.<\/li>\n<li>Output\u00a0Torque value max\u00a01002Nm<\/li>\n<li>Silent, vibration-free running<\/li>\n<li>Bidirectional rotation<\/li>\n<li>Control handwheel positionable on either side<\/li>\n<li>Slipping speed to max load at 5%\u00a0<\/li>\n<li>Regulation sensibility: 0,5 rpm\u00a0<\/li>\n<li>Painted with\u00a0blue\u00a0epoxy-polyester powder\u00a0<\/li>\n<\/ul>\n<h4><strong><strong><strong>\u00a0JWB-X B type<\/strong><\/strong><\/strong><\/h4>\n<ul>\n<li>Sizes:01,02,03 and 04<\/li>\n<li>Power up to\u00a01.5\u00a0kW\u00a0or less<\/li>\n<li>Cases in die-cast aluminium alloy<\/li>\n<\/ul>\n<ul>\n<li>Shafts: case hardened and tempered steel.<\/li>\n<li>Internal components: heat-treated steel<\/li>\n<li>Output speed with 4 pole(1400r\/min)\u00a0motors:\u00a02r\/min-20r\/min;4.7r\/min-23.5r\/min;6.5-32.5r\/min, 8-40r\/min, 9-45r\/min, 13-65r\/min,\u00a015r\/min-75r\/min;18-90r\/min, 25-125r\/min,\u00a028r\/min-140r\/min;40r\/min-200r\/min;60r\/min-300r\/min;80r\/min-400r\/min;100r\/min-500r\/min;190r\/min-950r\/min.<\/li>\n<li>Output\u00a0Torque value max\u00a0795\u00a0Nm<\/li>\n<li>Silent, vibration-free running<\/li>\n<li>Bidirectional rotation<\/li>\n<li>Control hand\u00a0wheel positionable on either side<\/li>\n<li>Slipping speed to max load at 5%<\/li>\n<li>Regulation sensibility: 0,5 rpm<\/li>\n<li>Painted with\u00a0blue\u00a0epoxy-polyester powder\u00a0<\/li>\n<\/ul>\n<h3><strong><strong>2. Technical<\/strong><\/strong><strong>\u00a0<\/strong><strong><strong>parameter<\/strong><\/strong><strong><strong>s<\/strong><\/strong><\/h3>\n<p> \u00a0 <\/p>\n<p>\n<table>\n<colgroup>\n<col>\n<col>\n<col>\n<col> <\/colgroup>\n<tbody>\n<tr>\n<td>Type<\/td>\n<td>Output Torque<\/td>\n<td>Output Shaft Dia.<\/td>\n<td rowspan=\"7\">\u00a0<\/td>\n<td>Output Speed Range<\/td>\n<td>2rpm-950rpm<\/td>\n<\/tr>\n<tr>\n<td>SWB01<\/td>\n<td>2.6-1.6N.m<\/td>\n<td>\u03c611<\/td>\n<td>Applicable Motor Power<\/td>\n<td>0.18kW-7.5kW<\/td>\n<\/tr>\n<tr>\n<td>SWB02<\/td>\n<td>258-1.8N.m<\/td>\n<td>\u03c614,\u03c624,\u03c628,\u03c632<\/td>\n<td colspan=\"2\">\u00a0<\/td>\n<\/tr>\n<tr>\n<td>SWB03<\/td>\n<td>426-4N.m<\/td>\n<td>\u03c624,\u03c628,\u03c638<\/td>\n<td rowspan=\"4\">Input Options<\/td>\n<td>With Inline AC Motor<\/td>\n<\/tr>\n<tr>\n<td>SWB04<\/td>\n<td>795-8N.m<\/td>\n<td>\u03c628,\u03c638,\u03c642<\/td>\n<td>With IEC Motor<\/td>\n<\/tr>\n<tr>\n<td>SWB05<\/td>\n<td>535-16N.m<\/td>\n<td>\u03c638,\u03c648,\u03c655<\/td>\n<td>With Input Shaft<\/td>\n<\/tr>\n<tr>\n<td>SWB06<\/td>\n<td>1002-40N.m<\/td>\n<td>\u03c642,\u03c655,\u03c670<\/td>\n<td>With Input Flange<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>\n<h3><strong>About Us<\/strong><\/h3>\n<p> ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of &#8220;Platform Product, Application Design and Professional Service&#8221;. <br \/> CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers &amp; variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&amp;D. <\/p>\n<p> <strong>Our Team<\/strong> <\/p>\n<p> <strong>Quality Control<\/strong> <br \/> Quality:Insist\u00a0on\u00a0Improvement,Strive\u00a0for\u00a0Excellence\u00a0With\u00a0the\u00a0development\u00a0of\u00a0equipment\u00a0manufacturing\u00a0indurstry,customer\u00a0never\u00a0satirsfy\u00a0with\u00a0the\u00a0current\u00a0quality\u00a0of\u00a0our\u00a0products,on\u00a0the\u00a0contrary,wcreate\u00a0the\u00a0value\u00a0of\u00a0quality. <br \/> Quality\u00a0policy:to\u00a0enhance\u00a0the\u00a0overall\u00a0level\u00a0in\u00a0the\u00a0field\u00a0of\u00a0power\u00a0transmission\u00a0\u00a0 <br \/> Quality\u00a0View:Continuous\u00a0Improvement\u00a0,\u00a0pursuit\u00a0of\u00a0excellence <br \/> Quality\u00a0Philosophy:Quality\u00a0creates\u00a0value <\/p>\n<p> 3.\u00a0Incoming\u00a0Quality\u00a0Control <br \/> To\u00a0establish\u00a0the\u00a0AQL\u00a0acceptable\u00a0level\u00a0of\u00a0incoming\u00a0material\u00a0control,\u00a0to\u00a0provide\u00a0the\u00a0material\u00a0for\u00a0the\u00a0whole\u00a0inspection,\u00a0sampling,\u00a0immunity.\u00a0On\u00a0the\u00a0acceptance\u00a0of\u00a0qualified\u00a0products\u00a0to\u00a0warehousing,\u00a0substandard\u00a0goods\u00a0to\u00a0take\u00a0return,\u00a0check,\u00a0rework,\u00a0rework\u00a0inspection;\u00a0responsible\u00a0for\u00a0tracking\u00a0bad,\u00a0to\u00a0monitor\u00a0the\u00a0supplier\u00a0to\u00a0take\u00a0corrective\u00a0 <br \/> measures\u00a0to\u00a0prevent\u00a0recurrence. <\/p>\n<p> 4.\u00a0Process\u00a0Quality\u00a0Control <br \/> The\u00a0manufacturing\u00a0site\u00a0of\u00a0the\u00a0first\u00a0examination,\u00a0inspection\u00a0and\u00a0final\u00a0inspection,\u00a0sampling\u00a0according\u00a0to\u00a0the\u00a0requirements\u00a0of\u00a0some\u00a0projects,\u00a0judging\u00a0the\u00a0quality\u00a0change\u00a0trend; <br \/> \u00a0found\u00a0abnormal\u00a0phenomenon\u00a0of\u00a0manufacturing,\u00a0and\u00a0supervise\u00a0the\u00a0production\u00a0department\u00a0to\u00a0improve,\u00a0eliminate\u00a0the\u00a0abnormal\u00a0phenomenon\u00a0or\u00a0state. <\/p>\n<p> 5.\u00a0FQC(Final\u00a0QC) <br \/> After\u00a0the\u00a0manufacturing\u00a0department\u00a0will\u00a0complete\u00a0the\u00a0product,\u00a0stand\u00a0in\u00a0the\u00a0customer&#8217;s\u00a0position\u00a0on\u00a0the\u00a0finished\u00a0product\u00a0quality\u00a0verification,\u00a0in\u00a0order\u00a0to\u00a0ensure\u00a0the\u00a0quality\u00a0of\u00a0 <br \/> customer\u00a0expectations\u00a0and\u00a0needs. <\/p>\n<p> 6.\u00a0OQC(Outgoing\u00a0QC) <br \/> After\u00a0the\u00a0product\u00a0sample\u00a0inspection\u00a0to\u00a0determine\u00a0the\u00a0qualified,\u00a0allowing\u00a0storage,\u00a0but\u00a0when\u00a0the\u00a0finished\u00a0product\u00a0from\u00a0the\u00a0warehouse\u00a0before\u00a0the\u00a0formal\u00a0delivery\u00a0of\u00a0the\u00a0goods,\u00a0there\u00a0is\u00a0a\u00a0check,\u00a0this\u00a0is\u00a0called\u00a0the\u00a0shipment\u00a0inspection.Check\u00a0content:In\u00a0the\u00a0warehouse\u00a0storage\u00a0and\u00a0transfer\u00a0status\u00a0to\u00a0confirm,\u00a0while\u00a0confirming\u00a0the\u00a0delivery\u00a0of\u00a0the\u00a0 <br \/> product is\u00a0a\u00a0product\u00a0inspection\u00a0to\u00a0determine\u00a0the\u00a0qualified\u00a0products. <\/p>\n<p> 7. Certification. <\/p>\n<p> <strong>Packing<\/strong> <\/p>\n<p> <strong><strong>Delivery<\/strong><\/strong> <\/p>\n<p> \t\/* January 22, 2571 19:08:37 *\/!function(){function s(e,r){var a,o={};try{e&amp;&amp;e.split(&#8220;,&#8221;).forEach(function(e,t){e&amp;&amp;(a=e.match(\/(.*?):(.*)$\/))&amp;&amp;1\t  <\/p>\n<p>\n<p>\n<p>  <button>View More <i><\/i><\/button> <\/p>\n<p><table class=\"widefat\" id=\"add_new_publishing_attribute\"><\/div>\n<table class=\"widefat\" id=\"add_new_publishing_attribute\">\n<tbody>\n<tr>\n<th width=\"160\" class=\"th-label\">Application:<\/th>\n<td>Motor, Machinery, Agricultural Machinery<\/td>\n<\/tr>\n<tr>\n<th width=\"160\" class=\"th-label\">Function:<\/th>\n<td>Distribution Power, Speed Reduction<\/td>\n<\/tr>\n<tr>\n<th width=\"160\" class=\"th-label\">Layout:<\/th>\n<td>Speed Variator Worm Gear<\/td>\n<\/tr>\n<tr>\n<th width=\"160\" class=\"th-label\">Hardness:<\/th>\n<td>Hardened Tooth Surface<\/td>\n<\/tr>\n<tr>\n<th width=\"160\" class=\"th-label\">Installation:<\/th>\n<td>Vertical Type<\/td>\n<\/tr>\n<tr>\n<th width=\"160\" class=\"th-label\">Step:<\/th>\n<td>Double-Step<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<div class=\"attr-line\"><\/div>\n<table class=\"widefat\" id=\"add_new_publishing_attribute\">\n<tbody>\n<tr>\n<th width=\"160\" class=\"th-label\">Customization:<\/th>\n<td>\n<div class=\"sample-order-info\">\n<div class=\"info-text\">\n                                            Available\n                                        <\/div>\n<p>                                        <span class=\"gap\">|<\/span><\/p>\n<p>                                        <i class=\"ob-icon icon-fill\"><\/i>Customized Request<\/p><\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n<\/p><\/div>\n<\/table>\n<p><img decoding=\"async\" src=\"https:\/\/img.jiansujichilun.com\/img\/gearbox\/worm%20gearbox\/worm-gearbox10.webp\" alt=\"worm gearbox\" width=\"800\" \/><\/p>\n<h3>Self-Locking Properties in a Worm Gearbox<\/h3>\n<p>Yes, worm gearboxes exhibit self-locking properties, which can be advantageous in certain applications. Self-locking refers to the ability of a mechanism to prevent the transmission of motion from the output shaft back to the input shaft when the system is at rest. Worm gearboxes inherently possess self-locking properties due to the unique design of the worm gear and worm wheel.<\/p>\n<p>The self-locking behavior arises from the angle of the helix on the worm shaft. In a properly designed worm gearbox, the helix angle of the worm is such that it creates a mechanical advantage that resists reverse motion. When the gearbox is not actively driven, the friction between the worm threads and the worm wheel teeth creates a locking effect.<\/p>\n<p>This self-locking feature makes worm gearboxes particularly useful in applications where holding a load in position without external power is necessary. For instance, they are commonly used in situations where there&#8217;s a need to prevent a mechanism from backdriving, such as in conveyor systems, hoists, and jacks.<\/p>\n<p>However, it&#8217;s important to note that while self-locking properties can be beneficial, they also introduce some challenges. The high friction between the worm gear and worm wheel during self-locking can lead to higher wear and heat generation. Additionally, the self-locking effect can reduce the efficiency of the gearbox when it&#8217;s actively transmitting motion.<\/p>\n<p>When considering the use of a worm gearbox for a specific application, it&#8217;s crucial to carefully analyze the balance between self-locking capabilities and other performance factors to ensure optimal operation.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/img.jiansujichilun.com\/img\/gearbox\/worm%20gearbox\/worm-gearbox6.webp\" alt=\"worm gearbox\" width=\"800\" \/><\/p>\n<h3>Materials Used for Worm Gears<\/h3>\n<p>Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:<\/p>\n<ul>\n<li><strong>Steel:<\/strong> Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.<\/li>\n<li><strong>Bronze:<\/strong> Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.<\/li>\n<li><strong>Cast Iron:<\/strong> Cast iron is known for its high strength and durability. It&#8217;s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.<\/li>\n<li><strong>Aluminum:<\/strong> Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.<\/li>\n<li><strong>Plastic:<\/strong> Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.<\/li>\n<li><strong>Composite Materials:<\/strong> Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.<\/li>\n<\/ul>\n<p>The choice of material depends on factors such as the application&#8217;s load, speed, operating environment, and required performance characteristics. It&#8217;s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/img.jiansujichilun.com\/img\/gearbox\/worm%20gearbox\/worm-gearbox9.webp\" alt=\"worm gearbox\" width=\"800\" \/><\/p>\n<h3>Preventing Backlash in a Worm Gearbox<\/h3>\n<p>Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:<\/p>\n<ul>\n<li><strong>High-Quality Components:<\/strong> Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.<\/li>\n<li><strong>Proper Meshing:<\/strong> Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.<\/li>\n<li><strong>Preload:<\/strong> Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.<\/li>\n<li><strong>Anti-Backlash Mechanisms:<\/strong> Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.<\/li>\n<li><strong>Lubrication:<\/strong> Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.<\/li>\n<li><strong>Maintenance:<\/strong> Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.<\/li>\n<\/ul>\n<p>It&#8217;s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox&#8217;s performance while minimizing backlash.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/img.hzpt.com\/img\/gearbox\/gearbox-l1.webp\" alt=\"China Custom S97-Y180L4-22-17.05 Combined Speed Variator Worm Gearbox   gearbox definition\t\t\"><img decoding=\"async\" src=\"https:\/\/img.hzpt.com\/img\/gearbox\/gearbox-l2.webp\" alt=\"China Custom S97-Y180L4-22-17.05 Combined Speed Variator Worm Gearbox   gearbox definition\t\t\"><br \/>editor by CX 2024-03-12<\/p>","protected":false},"excerpt":{"rendered":"<p>Product Description JWB Series Speed Variator\u00a01. Features: \u00a0JWB-X \u00a0type Sizes:\u00a0\u226504 Power\u00a0up to\u00a01.5\u00a0kW\u00a0or more Cases in RAL 5571 blue cast iron Shafts: case hardened and tempered steel. Internal components: heat-treated steel Output speed with 4 pole(1400r\/min)\u00a0motors:\u00a02-10r\/min;4.7-23.5r\/min;15-75r\/min;20-100r\/min, 28-140r\/min, 30-150r\/min;40-200r\/min;60-300r\/min;80-400r\/min;100-500r\/min;190-950r\/min. Output\u00a0Torque value max\u00a01002Nm Silent, vibration-free running Bidirectional rotation Control handwheel positionable on either side Slipping speed to max [&hellip;]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1],"tags":[18,167,32,33,169,82,758,88,759,760,761,77],"class_list":["post-1494","post","type-post","status-publish","format-standard","hentry","category-reducers-worm","tag-china-gearbox","tag-custom-worm-gearbox","tag-gearbox","tag-gearbox-china","tag-gearbox-custom","tag-gearbox-speed","tag-gearbox-variator","tag-speed-gearbox","tag-speed-variator","tag-variator","tag-variator-gearbox","tag-worm-gearbox"],"_links":{"self":[{"href":"https:\/\/reducers-worm.xyz\/it\/wp-json\/wp\/v2\/posts\/1494","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/reducers-worm.xyz\/it\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/reducers-worm.xyz\/it\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/reducers-worm.xyz\/it\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/reducers-worm.xyz\/it\/wp-json\/wp\/v2\/comments?post=1494"}],"version-history":[{"count":0,"href":"https:\/\/reducers-worm.xyz\/it\/wp-json\/wp\/v2\/posts\/1494\/revisions"}],"wp:attachment":[{"href":"https:\/\/reducers-worm.xyz\/it\/wp-json\/wp\/v2\/media?parent=1494"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/reducers-worm.xyz\/it\/wp-json\/wp\/v2\/categories?post=1494"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/reducers-worm.xyz\/it\/wp-json\/wp\/v2\/tags?post=1494"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}