China Standard Cast Iron Reducer Double Enveloping Worm Gearbox with Input Shaft supplier

제품 설명

Cast Iron Reducer Double Enveloping Worm Gearbox with Input Shaft

Description:
Model: C100 – 500
Ratio: 10.25 – 63
Output Torque : 683 – 51180 N.m
Rating Power : 1/4HP(0.18 Kw) – 600HP(450Kw)

1, High torque double enveloping adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9, suitable price with moderated
10: moderate price & high quality
11: four-axis linkage

SGR C series double enveloping worm gear reducer use High torque Gearbox design by SGR’s Professional R&D team, it has straight-sided forms on both gear teeth and worm threads with this form tangent to a common base circle. and SGR double enveloping worm gear reducer awarded by the National Speed Reducer & Variator Industry Association .
it has different involutes or curved tooth forms, Multi-tooth meshed, allowed CZPT load , so CZPT worm gearbox has higher driving efficiency than traditional worm gear .
double enveloping worm gear reducer is suit for high reduction ratio, without install space constraints , and provision of using many different gears type . double enveloping worm gear can reach to 200:1 ratio . improve gearbox torque , Increasing loading capacity , At the same time , SGR double enveloping worm gearbox use fans or cooling pipe [*1*]to slove heat generated during gear unit running for Long life service period .
The advantage of SGR double enveloping worm gearbox , first advantage is CZPT use four-axis linkage technology , second is CZPT ensure worm gear reducer long life and high reliability design , and Perfect quality controlling system, strict inspection . Besides , SGR also can special design base various requirement
High torque double enveloping worm gearbox adjust toughest working condition , and CZPT offer state of the art technology and quality solutions for Metal cutting and forming machinery ,Mining and construction equipment ,Paper and plastic converting machinery etc high power density, designed for heavy duty application .

Dtasheet of CUW :

모델	ShaftDia. (mm)	Center Height (CUW)	(CUW) Output shaft Dia.	Power	비율	Permitted Torque	무게
모델	(CUW) input Solid(h6)	(mm)	(mm)	(kw)	비율	(Nm)	(KGS)
C_ 100	28	190	48	1.41~11.5	10 ~ 62	683-1094	42
C_ 125	32	225	55	2.42~19.7	10 ~ 62	1170~2221	65
C_ 140	38	255	65	3.94~25.9	10 ~ 62	1555 ~ 3473	85
C_ 160	42	290	70	4.39~35.7	10 ~ 62	2143 ~4212	120
C_ 180	48	320	80	5.83~47.5	10 ~ 62	2812 ~ 5387	170
C_ 200	55	350	90	7.52 ~61.2	10 ~ 62	3624 ~6859	220
C_ 225	60	390	100	9.9~81.4	10 ~ 62	4872 ~ 9224	290
C_ 250	65	430	110	12.9 ~105	10 ~ 62	6284~11892	380
C_ 280	70	480	120	16.9 ~ 138	10 ~ 62	8347 ~ 15820	520
C_ 315	75	530	140	22.5 ~183	10 ~ 62	11068~ 19450	700
C_ 355	80	595	150	30~245	10 ~ 62	14818 ~28014	1030
C_ 400	90	660	170	32.1 ~261	10 ~ 62	15786~29918	1400
C_ 450	100	740	190	42.6 ~347	10 ~ 62	2571~39881	1980
C_ 500	110	815	210	54.9 ~ 448	10 ~ 62	27097~51180	2700

애플리케이션:	Motor, Machinery, Marine, Agricultural Machinery
기능:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
공들여 나열한 것:	Coaxial
경도:	경화된 치아 표면
설치:	수평형
단계:	Single-Step

Samples:	US$ 500/Piece 1 Piece(Min.Order) \| Request Sample

맞춤 설정:	사용 가능 \| Energy Efficiency of a Worm Gearbox: What to Expect The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency: Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions. Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact. Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes. Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction. Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors. When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology. 맞춤형 요청

맞춤 설정:

사용 가능

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

맞춤형 요청

웜 기어박스란 무엇이며 어떻게 작동합니까?

웜 기어박스(웜 기어 감속기라고도 함)는 평행하지 않은 축 사이에서 회전 운동과 토크를 전달하는 데 사용되는 기계 장치입니다. 웜 기어박스는 나선형 톱니를 가진 웜 스크류와 웜 휠로 구성됩니다. 웜 스크류는 나사산이 있는 원통형 모양이며, 웜 휠은 웜 스크류와 맞물리는 톱니를 가진 기어입니다.

웜 기어박스의 작동 원리는 웜 스크류와 웜 휠 사이의 상호 작용을 이용합니다. 웜 스크류가 회전하면 나선형 톱니가 웜 휠의 톱니와 맞물립니다. 웜 스크류가 회전하면서 회전 운동이 수직 방향의 운동으로 변환되어 웜 휠이 회전하게 됩니다. 이러한 수직 방향 운동 덕분에 웜 기어박스는 높은 감속비를 달성할 수 있어 상당한 속도 감소가 필요한 용도에 적합합니다.

One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the prim

Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

ary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

editor by CX 2023-08-17

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