China Standard Cast Iron Reducer Double Enveloping Worm Gearbox with Input Shaft supplier

제품 설명

Cast Iron Reducer Double Enveloping Worm Gearbox with Input Shaft

Description:
Model: C100 – 500
Ratio: 10.25 – 63
Output Torque : 683 – 51180 N.m
Rating Power : 1/4HP(0.18 Kw) – 600HP(450Kw)

1, High torque double enveloping adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9, suitable price with moderated
10: moderate price & high quality
11: four-axis linkage

SGR C series double enveloping worm gear reducer use High torque Gearbox design by SGR’s Professional R&D team, it has straight-sided forms on both gear teeth and worm threads with this form tangent to a common base circle. and SGR double enveloping worm gear reducer awarded by the National Speed Reducer & Variator Industry Association .
it has different involutes or curved tooth forms, Multi-tooth meshed, allowed CZPT load , so CZPT worm gearbox has higher driving efficiency than traditional worm gear .
double enveloping worm gear reducer is suit for high reduction ratio, without install space constraints , and provision of using many different gears type . double enveloping worm gear can reach to 200:1 ratio . improve gearbox torque , Increasing loading capacity , At the same time , SGR double enveloping worm gearbox use fans or cooling pipe [*1*]to slove heat generated during gear unit running for Long life service period .
The advantage of SGR double enveloping worm gearbox , first advantage is CZPT use four-axis linkage technology , second is CZPT ensure worm gear reducer long life and high reliability design , and Perfect quality controlling system, strict inspection . Besides , SGR also can special design base various requirement
High torque double enveloping worm gearbox adjust toughest working condition , and CZPT offer state of the art technology and quality solutions for Metal cutting and forming machinery ,Mining and construction equipment ,Paper and plastic converting machinery etc high power density, designed for heavy duty application .

Dtasheet of CUW :

모델	ShaftDia. (mm)	Center Height (CUW)	(CUW) Output shaft Dia.	Power	비율	Permitted Torque	무게
모델	(CUW) input Solid(h6)	(mm)	(mm)	(kw)	비율	(Nm)	(KGS)
C_ 100	28	190	48	1.41~11.5	10 ~ 62	683-1094	42
C_ 125	32	225	55	2.42~19.7	10 ~ 62	1170~2221	65
C_ 140	38	255	65	3.94~25.9	10 ~ 62	1555 ~ 3473	85
C_ 160	42	290	70	4.39~35.7	10 ~ 62	2143 ~4212	120
C_ 180	48	320	80	5.83~47.5	10 ~ 62	2812 ~ 5387	170
C_ 200	55	350	90	7.52 ~61.2	10 ~ 62	3624 ~6859	220
C_ 225	60	390	100	9.9~81.4	10 ~ 62	4872 ~ 9224	290
C_ 250	65	430	110	12.9 ~105	10 ~ 62	6284~11892	380
C_ 280	70	480	120	16.9 ~ 138	10 ~ 62	8347 ~ 15820	520
C_ 315	75	530	140	22.5 ~183	10 ~ 62	11068~ 19450	700
C_ 355	80	595	150	30~245	10 ~ 62	14818 ~28014	1030
C_ 400	90	660	170	32.1 ~261	10 ~ 62	15786~29918	1400
C_ 450	100	740	190	42.6 ~347	10 ~ 62	2571~39881	1980
C_ 500	110	815	210	54.9 ~ 448	10 ~ 62	27097~51180	2700

애플리케이션:	Motor, Machinery, Marine, Agricultural Machinery
기능:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
공들여 나열한 것:	같은 축의
경도:	경화된 치아 표면
설치:	수평형
단계:	Single-Step

Samples:	US$ 500/Piece 1 Piece(Min.Order) \| Request Sample

맞춤 설정:	사용 가능 \| Energy Efficiency of a Worm Gearbox: What to Expect The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency: Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions. Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact. Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes. 매끄럽게 하기: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction. Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors. When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology. 맞춤형 요청

맞춤 설정:

사용 가능

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
매끄럽게 하기: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

맞춤형 요청

웜 기어박스란 무엇이며 어떻게 작동합니까?

웜 기어박스(웜 기어 감속기라고도 함)는 평행하지 않은 축 사이에서 회전 운동과 토크를 전달하는 데 사용되는 기계 장치입니다. 웜 기어박스는 나선형 톱니를 가진 웜 스크류와 웜 휠로 구성됩니다. 웜 스크류는 나사산이 있는 원통형 모양이며, 웜 휠은 웜 스크류와 맞물리는 톱니를 가진 기어입니다.

웜 기어박스의 작동 원리는 웜 스크류와 웜 휠 사이의 상호 작용을 이용합니다. 웜 스크류가 회전하면 나선형 톱니가 웜 휠의 톱니와 맞물립니다. 웜 스크류가 회전하면서 회전 운동이 수직 방향의 운동으로 변환되어 웜 휠이 회전하게 됩니다. 이러한 수직 방향 운동 덕분에 웜 기어박스는 높은 감속비를 달성할 수 있어 상당한 속도 감소가 필요한 용도에 적합합니다.

One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the prim

웜 기어박스의 수명 연장을 위한 유지 관리 팁

웜 기어박스의 수명 연장과 안정적인 성능을 위해서는 적절한 유지 관리가 필수적입니다. 다음은 고려해야 할 몇 가지 유지 관리 요령입니다.

매끄럽게 하기: 변속기 윤활유를 정기적으로 점검하고 보충하십시오. 제조사에서 권장하는 윤활유 종류와 양을 사용하십시오.
윤활 일정: 작동 조건 및 제조업체 권장 사항에 따라 윤활 일정을 준수하십시오. 정기적인 윤활은 마찰을 방지하고 마모를 줄이며 열을 발산합니다.
온도 모니터링: 변속기의 작동 온도를 주의 깊게 살펴보십시오. 과도한 열은 윤활유를 열화시키고 부품을 손상시킬 수 있습니다.
청결: 변속기와 주변 부위를 이물질 및 오염 물질로부터 깨끗하게 유지하십시오. 변속기 외부를 정기적으로 점검하고 청소하십시오.
봉인 검사: 씰과 개스킷에 누출이나 손상이 있는지 확인하십시오. 윤활유 누출 및 오염을 방지하기 위해 즉시 교체하십시오.
조정: 웜 기어와 웜 휠의 정렬 상태를 확인하십시오. 정렬이 어긋나면 마모가 증가하고 효율이 저하될 수 있습니다.
토크 모니터링: 작동 중에는 토크 수준을 모니터링하십시오. 과도한 토크는 과부하 및 조기 마모를 유발할 수 있습니다.
정기 점검: 모든 부품에 마모, 손상 또는 이상 소음이 있는지 주기적으로 점검하십시오. 마모되거나 손상된 부품은 즉시 교체하십시오.
올바른 사용법: 변속기는 부하, 속도 및 온도 등 규정된 한계 내에서 작동해야 합니다. 과부하 또는 작동 조건의 급격한 변화를 피하십시오.
전문 유지보수: 주요 정비 또는 수리가 필요한 경우 제조업체의 지침을 참조하거나 자격을 갖춘 기술자의 도움을 받으십시오.

이러한 유지 관리 요령을 따르고 제조업체의 권장 사항을 준수하면 웜 기어박스의 수명을 연장하고 시간이 지남에 따라 최적의 성능을 보장할 수 있습니다.

ary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

editor by CX 2023-08-17

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