Penerangan Produk
Cast Iron Reducer Double Enveloping Worm Gearbox with Input Shaft
Description:
Model: C100 – 500
Ratio: 10.25 – 63
Output Torque : 683 – 51180 N.m
Rating Power : 1/4HP(0.18 Kw) – 600HP(450Kw)
1, High torque double enveloping adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9, suitable price with moderated
10: moderate price & high quality
11: four-axis linkage
SGR C series double enveloping worm gear reducer use High torque Gearbox design by SGR’s Professional R&D team, it has straight-sided forms on both gear teeth and worm threads with this form tangent to a common base circle. and SGR double enveloping worm gear reducer awarded by the National Speed Reducer & Variator Industry Association .
it has different involutes or curved tooth forms, Multi-tooth meshed, allowed CZPT load , so CZPT worm gearbox has higher driving efficiency than traditional worm gear .
double enveloping worm gear reducer is suit for high reduction ratio, without install space constraints , and provision of using many different gears type . double enveloping worm gear can reach to 200:1 ratio . improve gearbox torque , Increasing loading capacity , At the same time , SGR double enveloping worm gearbox use fans or cooling pipe [*1*]to slove heat generated during gear unit running for Long life service period .
The advantage of SGR double enveloping worm gearbox , first advantage is CZPT use four-axis linkage technology , second is CZPT ensure worm gear reducer long life and high reliability design , and Perfect quality controlling system, strict inspection . Besides , SGR also can special design base various requirement
High torque double enveloping worm gearbox adjust toughest working condition , and CZPT offer state of the art technology and quality solutions for Metal cutting and forming machinery ,Mining and construction equipment ,Paper and plastic converting machinery etc high power density, designed for heavy duty application .
Dtasheet of CUW :
| Model | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Power | Nisbah | Permitted Torque | Berat |
| (CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| C_ 100 | 28 | 190 | 48 | 1.41~11.5 | 10 ~ 62 | 683-1094 | 42 |
| C_ 125 | 32 | 225 | 55 | 2.42~19.7 | 10 ~ 62 | 1170~2221 | 65 |
| C_ 140 | 38 | 255 | 65 | 3.94~25.9 | 10 ~ 62 | 1555 ~ 3473 | 85 |
| C_ 160 | 42 | 290 | 70 | 4.39~35.7 | 10 ~ 62 | 2143 ~4212 | 120 |
| C_ 180 | 48 | 320 | 80 | 5.83~47.5 | 10 ~ 62 | 2812 ~ 5387 | 170 |
| C_ 200 | 55 | 350 | 90 | 7.52 ~61.2 | 10 ~ 62 | 3624 ~6859 | 220 |
| C_ 225 | 60 | 390 | 100 | 9.9~81.4 | 10 ~ 62 | 4872 ~ 9224 | 290 |
| C_ 250 | 65 | 430 | 110 | 12.9 ~105 | 10 ~ 62 | 6284~11892 | 380 |
| C_ 280 | 70 | 480 | 120 | 16.9 ~ 138 | 10 ~ 62 | 8347 ~ 15820 | 520 |
| C_ 315 | 75 | 530 | 140 | 22.5 ~183 | 10 ~ 62 | 11068~ 19450 | 700 |
| C_ 355 | 80 | 595 | 150 | 30~245 | 10 ~ 62 | 14818 ~28014 | 1030 |
| C_ 400 | 90 | 660 | 170 | 32.1 ~261 | 10 ~ 62 | 15786~29918 | 1400 |
| C_ 450 | 100 | 740 | 190 | 42.6 ~347 | 10 ~ 62 | 2571~39881 | 1980 |
| C_ 500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 ~ 62 | 27097~51180 | 2700 |
| Permohonan: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Fungsi: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Susun atur: | Coaxial |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Pemasangan: | Horizontal Type |
| Langkah: | Single-Step |
| Sampel: | US$ 500/Keping 1 Keping (Pesanan Minimum) | |
|---|
| Penyesuaian: | Tersedia | Permintaan Tersuai |
|---|
Jenis-jenis Konfigurasi Gear Cacing dan Kegunaannya
Konfigurasi gear cacing berbeza-beza berdasarkan susunan cacing dan gear yang digunakannya. Berikut adalah jenis biasa dan aplikasinya:
- Peralatan Cacing Penyelubung Tunggal: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
- Peralatan Cacing Sampul Berganda: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
- Peralatan Cacing Tanpa Tekak: This type has a cyli
Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Bunyi dan Getaran: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- Tindak balas: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
ndrical worm without a throat. It’s suitable for applicatio
Aplikasi Kotak Gear Cacing dalam Robotik dan Automasi
Kotak gear cacing memainkan peranan penting dalam pelbagai aplikasi robotik dan automasi kerana ciri dan faedah uniknya. Berikut adalah beberapa aplikasi biasa di mana kotak gear cacing digunakan:
- Pergerakan Lengan Robotik: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Sistem Penghantar: Dalam barisan pengeluaran automatik, kotak gear cacing digunakan untuk memacu tali sawat dan menggerakkan bahan atau produk di sepanjang barisan pemasangan dengan tepat.
- Kedudukan Ketepatan: Kotak gear cacing digunakan dalam sistem kedudukan tepat, seperti yang terdapat dalam robot pilih dan letakkan dan mesin CNC. Ia memastikan pergerakan yang tepat dan boleh diulang.
- Mekanisme Pan dan Condong: Kotak gear cacing digunakan dalam mekanisme pan dan tilt kamera pengawasan, kamera robotik dan sensor. Ciri mengunci sendiri membantu menstabilkan dan mengekalkan sudut yang diingini.
- Pintu dan Pagar Automatik: Kotak gear cacing digunakan dalam sistem pintu dan pintu automatik untuk mengawal pergerakan pembukaan dan penutupannya dengan lancar dan selamat.
- Pengendalian Bahan: Robot di gudang dan pusat pengedaran menggunakan kotak gear cacing untuk memanipulasi dan mengangkat objek, meningkatkan kecekapan dalam pengendalian bahan.
- Robotik Perubatan: Kotak gear cacing digunakan dalam robot perubatan untuk prosedur pembedahan, peralatan diagnostik dan peranti pemulihan, memastikan pergerakan yang tepat dan terkawal.
- Robot Perindustrian: Robot industri bergantung pada kotak gear cacing untuk pelbagai tugas, termasuk kimpalan, pengecatan, pemasangan dan pembungkusan, di mana pergerakan yang tepat adalah penting.
- Peralatan Ujian Automatik: Dalam aplikasi pengujian dan pemeriksaan, kotak gear cacing menyediakan pergerakan dan kedudukan yang diperlukan untuk pengujian dan pengukuran yang tepat.
- Industri Makanan dan Minuman: Kotak gear cacing digunakan dalam sistem pemprosesan dan pembungkusan makanan automatik, memastikan pergerakan produk yang bersih dan tepat.
Kotak gear cacing lebih digemari dalam aplikasi ini kerana saiznya yang padat, output tork yang tinggi, ciri penguncian kendiri dan keupayaan untuk menyediakan pemacu sudut kanan. Walau bagaimanapun, memilih kotak gear yang betul memerlukan pertimbangan faktor seperti beban, kelajuan, kecekapan dan keadaan persekitaran.
ns requiring precise motion control, such as CNC machines and robotics.
- Peralatan Cacing Tekak: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
- Gear Cacing Bukan Modular: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
- Gear Cacing Modular: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.
Memilih konfigurasi gear cacing yang sesuai bergantung pada faktor seperti kapasiti beban, kecekapan, ketepatan dan keperluan aplikasi. Pakar kotak gear yang berunding boleh membantu menentukan konfigurasi terbaik untuk keperluan khusus anda.
penyunting oleh CX 2023-08-16