Opis produktu
Przekładnia ślimakowa kątowa serii S z silnikiem trójfazowym 22 kW
1.Technical data
| Input power | Stosunek | Input speed | Moment obrotowy | Transmission stage | Mounting type |
| 0.18~22kW | 9.96~244.74(MAX:4606) | 1400rpm 900rpm 700rpm | 90~4000N.m | 2stage 3stage | Foot mounted Flange mounted |
2.Input power rating and permissible torque
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
| Structure | S SA SF SAF SAT SAZ | ||||||
| Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
| Stosunek | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
| Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
3.Gear unit weight
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
| Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
4.Structures of S series gearbox
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
5.Field Gear Box’s Usage
1. Metallurgy 2 Mine 3 Machine 4 Energy 5 Transportation 6 Water Conserbancy 7 Tomacco 8 Pharmacy 9 Printing Package 10 Chemical industry…
6.Our services:
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
7.S series gearbox are available in the following designs:
(1) SY
Foot mounted helical worm gearbox with CHINAMFG shaft
(2) SAY
Helical worm gearbox with hollow shaft
(3) SAZY
Small flange mounted helical worm gearbox with hollow shaft
(4) SA (S,SF,SAF,SAZ)Y
Assemble users’ motor or special motor, flange is required
(5) SFY
Flange mounted helical worm gearbox with CHINAMFG shaft
(6) SAFY
Flange mounted helical worm gearbox with hollow shaft
(7) SATY
Torque arm mounted helical worm gearbox with hollow shaft
(8) S (SF,SA,SAF,SAZ) S
Shaft input helical worm gearbox
(9) SA (S,SF,SAF,SAZ)RY
Combined helical worm gearbox
(10) SA (S,SF,SAF,SAZ)SR
Shaft input combined helical worm gearbox
Customer visiting:
11.FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
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| Aplikacja: | Motor, Machinery |
|---|---|
| Twardość: | Utwardzona powierzchnia zęba |
| Instalacja: | Typ poziomy |
| Układ: | Right Angle |
| Gear Shape: | Helical Gear |
| Krok: | Double-Step |
| Próbki: | US$ 20/Piece 1 sztuka (minimalne zamówienie) | |
|---|
| Personalizacja: | Dostępny | Spersonalizowane żądanie |
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Is it Possible to Reverse the Direction of a Worm Gearbox?
Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:
- Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
- Backlash: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
- Smarowanie: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
- Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
- Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.
If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.
Diagnosing and Fixing Oil Leakage in a Worm Gearbox
Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:
- Inspect the Gearbox: Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.
- Check Seals and Gaskets: Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.
- Tighten Bolts and Fasteners: Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.
- Replace Damaged Seals: If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.
- Check Breather Vent: A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.
- Examine Shaft Seals: Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
- Use Proper Lubricant: Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
- Apply Sealants: In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
- Monitor Leakage: After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.
- Regular Maintenance: Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.
If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.
W jakich gałęziach przemysłu powszechnie stosuje się reduktory ślimakowe?
Przekładnie ślimakowe to wszechstronne elementy mechaniczne, które znajdują zastosowanie w różnych gałęziach przemysłu ze względu na swoje unikalne zalety i możliwości. Do branż, w których powszechnie stosuje się przekładnie ślimakowe, należą:
- Obsługa materiałów: Przekładnie ślimakowe są powszechnie stosowane w urządzeniach do transportu materiałów, takich jak przenośniki, podnośniki kubełkowe i dźwigi, w celu kontrolowania ruchu i zarządzania dużymi ładunkami.
- Automobilowy: Są wykorzystywane w procesach produkcji samochodów, na liniach montażowych i w systemach pozycjonowania pojazdów.
- Jedzenie i napoje: Przekładnie ślimakowe stosowane są w maszynach do przetwarzania i pakowania żywności, gdzie higiena i czystość mają kluczowe znaczenie.
- Rolnictwo: Sprzęt rolniczy, na przykład systemy nawadniające i traktory, wykorzystuje przekładnie ślimakowe do kontrolowania ruchu obrotowego.
- Górnictwo i budownictwo: Ciężkie zastosowania w sprzęcie górniczym, koparkach i maszynach budowlanych korzystają ze zwiększenia momentu obrotowego zapewnianego przez przekładnie ślimakowe.
- Energia: Turbiny wiatrowe i systemy śledzenia słońca wykorzystują przekładnie ślimakowe w celu przekształcania ruchu o niskiej prędkości i dużym momencie obrotowym w energię obrotową.
- Włókienniczy: Maszyny włókiennicze wykorzystują reduktory ślimakowe do kontrolowania prędkości i naprężenia podczas operacji tkania i przędzenia.
- Opakowanie: Urządzenia pakujące wykorzystują przekładnie ślimakowe do precyzyjnego przemieszczania i pozycjonowania materiałów opakowaniowych.
- Medyczny: W urządzeniach i sprzęcie medycznym często stosuje się reduktory ślimakowe ze względu na ich dokładność i kontrolę ruchu.
- Druk: W maszynach drukarskich stosuje się reduktory ślimakowe w celu regulacji posuwu papieru i zapewnienia stałej jakości druku.
Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.
editor by CX 2024-02-26