مصنوعات کی تفصیل
RV series Characteristics
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| Type | Old Type | آؤٹ پٹ ٹارک | Output Shaft Dia. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
| SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
| SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Packing
Delivery
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| درخواست: | Motor, Machinery, Industry |
|---|---|
| فنکشن: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| لے آؤٹ: | Corner |
| سختی: | سخت دانت کی سطح |
| تنصیب: | Torque |
| مرحلہ: | Single-Step |
| حسب ضرورت: | دستیاب ہے۔ | اپنی مرضی کے مطابق درخواست |
|---|
Self-Locking Properties in a Worm Gearbox
Yes, worm gearboxes exhibit self-locking properties, which can be advantageous in certain applications. Self-locking refers to the ability of a mechanism to prevent the transmission of motion from the output shaft back to the input shaft when the system is at rest. Worm gearboxes inherently possess self-locking properties due to the unique design of the worm gear and worm wheel.
The self-locking behavior arises from the angle of the helix on the worm shaft. In a properly designed worm gearbox, the helix angle of the worm is such that it creates a mechanical advantage that resists reverse motion. When the gearbox is not actively driven, the friction between the worm threads and the worm wheel teeth creates a locking effect.
This self-locking feature makes worm gearboxes particularly useful in applications where holding a load in position without external power is necessary. For instance, they are commonly used in situations where there’s a need to prevent a mechanism from backdriving, such as in conveyor systems, hoists, and jacks.
However, it’s important to note that while self-locking properties can be beneficial, they also introduce some challenges. The high friction between the worm gear and worm wheel during self-locking can lead to higher wear and heat generation. Additionally, the self-locking effect can reduce the efficiency of the gearbox when it’s actively transmitting motion.
When considering the use of a worm gearbox for a specific application, it’s crucial to carefully analyze the balance between self-locking capabilities and other performance factors to ensure optimal operation.
روبوٹکس اور آٹومیشن میں ورم گیئر باکس ایپلی کیشنز
ورم گیئر باکس اپنی منفرد خصوصیات اور فوائد کی وجہ سے مختلف روبوٹکس اور آٹومیشن ایپلی کیشنز میں اہم کردار ادا کرتے ہیں۔ یہاں کچھ عام ایپلی کیشنز ہیں جہاں کیڑا گیئر باکس استعمال کیا جاتا ہے:
- روبوٹک بازو کی حرکت: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- کنویئر سسٹمز: خودکار پروڈکشن لائنوں میں، ورم گیئر باکسز کو کنویئر بیلٹ چلانے اور مواد یا مصنوعات کو درستگی کے ساتھ اسمبلی لائنوں کے ساتھ منتقل کرنے کے لیے استعمال کیا جاتا ہے۔
- درستگی پوزیشننگ: ورم گیئر باکس درست پوزیشننگ سسٹمز میں استعمال ہوتے ہیں، جیسے کہ پک اینڈ پلیس روبوٹس اور CNC مشینوں میں پائے جاتے ہیں۔ وہ درست اور دوبارہ قابل نقل حرکت کو یقینی بناتے ہیں۔
- پین اور جھکاؤ میکانزم: ورم گیئر باکسز کو پین اور ٹائل میکانزم میں سرویلنس کیمروں، روبوٹک کیمروں اور سینسروں میں استعمال کیا جاتا ہے۔ سیلف لاکنگ فیچر مطلوبہ زاویہ کو مستحکم اور برقرار رکھنے میں مدد کرتا ہے۔
- خودکار دروازے اور دروازے: ورم گیئر باکسز کو خودکار گیٹ اور ڈور سسٹم میں استعمال کیا جاتا ہے تاکہ ان کے کھلنے اور بند ہونے کی نقل و حرکت کو آسانی سے اور محفوظ طریقے سے کنٹرول کیا جا سکے۔
- مواد کی ہینڈلنگ: گوداموں اور تقسیم کے مراکز میں روبوٹ اشیاء کو ہیرا پھیری اور اٹھانے کے لیے ورم گیئر باکس کا استعمال کرتے ہیں، جس سے مواد کو سنبھالنے میں کارکردگی میں اضافہ ہوتا ہے۔
- میڈیکل روبوٹکس: جراحی کے طریقہ کار، تشخیصی آلات، اور بحالی کے آلات کے لیے طبی روبوٹس میں ورم گیئر باکس استعمال کیے جاتے ہیں، جو درست اور کنٹرول شدہ حرکات کو یقینی بناتے ہیں۔
- صنعتی روبوٹ: صنعتی روبوٹ مختلف کاموں کے لیے کیڑے کے گیئر باکسز پر انحصار کرتے ہیں، بشمول ویلڈنگ، پینٹنگ، اسمبلی، اور پیکیجنگ، جہاں درست حرکت ضروری ہے۔
- خودکار جانچ کا سامان: جانچ اور معائنہ کی ایپلی کیشنز میں، کیڑا گیئر باکس درست جانچ اور پیمائش کے لیے ضروری حرکت اور پوزیشننگ فراہم کرتے ہیں۔
- خوراک اور مشروبات کی صنعت: ورم گیئر باکسز خودکار فوڈ پروسیسنگ اور پیکیجنگ سسٹم میں استعمال ہوتے ہیں، جو مصنوعات کی صحت مند اور درست نقل و حرکت کو یقینی بناتے ہیں۔
ان ایپلی کیشنز میں ورم گیئر باکسز کو ان کے کمپیکٹ سائز، زیادہ ٹارک آؤٹ پٹ، سیلف لاکنگ فیچر، اور رائٹ اینگل ڈرائیو فراہم کرنے کی صلاحیت کی وجہ سے ترجیح دی جاتی ہے۔ تاہم، صحیح گیئر باکس کو منتخب کرنے کے لیے بوجھ، رفتار، کارکردگی، اور ماحولیاتی حالات جیسے عوامل پر غور کرنے کی ضرورت ہے۔
Can a Worm Gearbox Provide High Torque Output?
Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.
The torque output of a worm gearbox is influenced by several factors:
- Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
- Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
- Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
- Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
- Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.
Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.
editor by CX 2024-04-23