类别: 减速器-蠕虫

China Custom Single Screw Extruder Gearbox CZPT 133 car gearbox

产品描述

1) Small volume
2) Big transmission torque
3) High efficiency
4) Low consumption

Parameters :

Type Spec 输入功率
(kw)
N( enter) N(output) 输出扭矩 Permitted axial thrust
of output shaft(KN)
Screw
Diameter
Length-diameter
比率
(N@m)
ZLYJ 112-8 5.5 800 100 525 35 Ø35 25:01:00
133-8 8 800 100 764 39 Ø50 25:01:00
146-10 11 1000 100 1050 54 Ø55 25:01:00
173-10 18.5 900 90 1962 110 Ø65 25:01:00
200-12.5 30 1000 80 3581 155 Ø75 25:01:00
225-12.5 45 1000 80 5371 180 Ø90 25:01:00
250-16 55 1120 70 7503 192 Ø105 25:01:00
280-16 75 960 60 7643 258 Ø110 25:01:00
315-16 85 960 60 13528 287 Ø120 25:01:00
330-16 110 960 60 17507 360 Ø135 25:01:00
375-16 132 960 60 21008 390 Ø150 25:01:00
395-16 185 960 60 29442 400 Ø160 25:01:00
420-16 160 960 60 31831 430 Ø160 25:01:00
420-16 220 960 60 31831 430 Ø170 25:01:00
450-20 213 1000 60 40640 500 Ø160/Ø170 25:01:00
560-17 540 1000 50 84034 700 Ø200 25:01:00
630-10 540 1000 50 15712 770 Ø250 25:01:00

ZLYJ gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, accompany with thrust. Adopting the technical specifications stipulated in JB/T9050.1-1999, all CHINAMFG gearboxes are designed accordingly.
Main Features:
1. The material of gear is the high strength alloy steel, it is manufactured by carburizing, quenching (and other heat treatment), gringding process at last. The gear is in high precison ( 6 grade ) and high hardness ( reaches HRC54-62). Besides, it features low noise when operating.
2. It contains high bearing ability thrust, which is performed reliable and can withstand larger axial thrust.
3. All the items are treated by forced lubrication and cooling system except very few small specification products.
4. CHINAMFG series gearbox is adopted by six-side processing box. Its normal installation is horizontal, but can also be changed to vertical installation according to customer’s requirment.
5. Efficiency transmission, low noise, long operaton time.
Package

Packing for screw and barrel
1) Wooden case package
2) Plastic film package
3) Suitable to transportation

Why choose us?
A> long time experience and history
B> long time nitriding treatment and heating treatment by itself
C>advanced Fanuk series CNC computer-controlled milling machines
D>depth hole drilling machine in 8meters length, which ensure the straigtnss of barrel inside.
E> CAD drawing confirmation before start making
F> Prompt after sale service
G>Land owner and registration capital 25, 000, 000RMB

About us:

ZHangZhoug pinbo plastic machinery co.,ltd is located in HangZhou HangZhou city with brand of PYM(Former HangZhou yumin machine screw co.ltd since 1988). The company is specialized in making screw barrel, gearbox zlyj series, t die, filter and extruder machine. It has become one of the largest supplier of main parts in HangZhou city which 
is the basement of plastic machines. 
If there is any problem, you can contact with us at any time, we will reply you as soon as possible! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

应用: Machinery, Reducer
功能: 减速
布局: Three-Ring
硬度: 硬化的牙面
安装: Torque Arm Type
步: 无级
定制化:
可用的

|

定制请求

Can a Worm Gearbox be Used for High-Speed Applications?

Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here’s why:

  • 效率: Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
  • 产热量: The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox’s performance and longevity.
  • Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
  • 反弹: Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.

While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:

  • 输入速度: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • 输出速度: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

什么是蜗轮蜗杆减速器?它的工作原理是什么?

蜗轮蜗杆减速器,又称蜗轮减速机,是一种用于在非平行轴之间传递旋转运动和扭矩的机械装置。它由蜗杆和蜗轮组成,两者都带有螺旋齿。蜗杆类似于带螺纹的圆柱体,而蜗轮则是一个齿轮,其齿与蜗杆啮合。

蜗轮蜗杆减速器的工作原理是利用蜗杆和蜗轮之间的相互作用。当蜗杆旋转时,其螺旋齿与蜗轮的齿啮合。蜗杆旋转的同时,将旋转运动转化为垂直运动,从而带动蜗轮旋转。这种垂直运动使得蜗轮蜗杆减速器能够实现高减速比,使其适用于需要大幅减速的应用场合。

蜗轮蜗杆减速器的关键特点之一是能够在紧凑的结构中实现高减速比。然而,由于啮合齿的滑动特性,与其他类型的减速器相比,蜗轮蜗杆减速器的摩擦力可能更大,效率可能更低。因此,它们通常用于那些对效率要求不高,但对高扭矩和高减速比要求很高的场合,例如输送系统、电梯、汽车转向系统和某些工业机械。


editor by CX 2024-03-05

ep

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