产品描述
SA Series B5 Flange Mounted Helical-Worm Gear box with with Variable Frequency Motor with Flange Connection
S series: right-angle speed reduction gearing composed by helical gears, worms, and gears, optimized and designed according to international standard.
High precision, high efficiency, fine classification in transmission ratio, wide range, large transmission torque, reliable performance, low noise, flexible installation, and convenient use and maintenance.
They are widely used in various low-speed transmissions, which are general basic parts of mechanical transmission.The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gear motor ideal low-cost solutions for simple applications.
技术数据
| 产品名称 | SA Series B5 Flange Mounted Helical-Worm Gear box with with Variable Frequency Motor with Flange Connection |
| 力量 | 0.12kw-30kw |
| Torque | 1.4N · m ~ 23200N · m |
| 输出速度 | 0.06 ~ 374r/min |
| 齿轮材料 | 20CrMnTi合金钢 |
| 齿轮加工 | HOFLER研磨机研磨完成 |
| 噪声测试 | 低于 65 分贝 |
| 轴承品牌 | C&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc |
| 油封品牌 | NAK 或其他品牌 |
| 温度升高（最大值） | 40℃ |
| 油温升高（最大值） | 50℃ |
| 振动 | ≤20µm |
| 房屋硬度 | HBS190-240 |
| 齿轮表面硬度 | HRC58°~62° |
| 齿轮芯硬度 | HRC33~40 |
| 齿轮加工精度 | 五年级 |
| 润滑油 | GB L-CKC220-460，壳牌 Omala220-460 |
| 热处理 | 渗碳、淬火等 |
| 效率 | 95%~96%（取决于传动级） |
| 安装类型和输出模式 | 底部密封式法兰安装，实心轴、空心轴输出。 |
| 输入模式 | 直接电机、轴输入和连接法兰输入 |
| 输入法 | 法兰输入（AM）、轴输入（AD）、直列式交流电机输入或AQA伺服电机 |
详细照片
公司简介
< 关于蒂莉
HangZhou Tili Reducer Co, Ltd has been committed to provide High-quality hardensurface extruder gearbox since established In 2003.
Since its establishment, we always been committed to creating High-quality products in the field of transmission in China and is determined to enter the global market the high-end market of the mechanical industry is based on technology, and industry serves the country. We have strong research and development capabilities and professional production team and elite salesteam have continuously innovated, we specialize in Planetary reducer, 4 series (R, K, F, S) reducers, CHINAMFG series single screw extruder reducer, DJYG series high torque extruder reducer, cycloidal reducer, sell well in Europe, USA, Japan, India, Brazil, Southeast Asia etc.
Relying on the 20 years of industry accumulation, we hold our company’s vision of “sustainable operation”, based on quality and service, in the global competitive environment, we strive to meet customers’ quality requirements and strive for stable growth and strive for excellence.
Adhere to the principle of integrity, grow together with customers, and share with employees.
We’re pleased to get your inquiry and we will reply you as soon as possible. We stick to the principle of “Quality first, service first, continuous improvement and innovation to meet the customers” for the management and “Zero defect, zero complaints” as the quality objective.
< 工作坊
质量控制
认证
包装和运输
安装说明
常问问题
问题1：您是贸易公司还是制造商？
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2：你们可以做OEM吗？
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
问题 3：你们的保修期是多久？
答：正常情况下，我们的保修期为12个月。
问题 4：你们有减速器的检验程序吗？
A:100% 包装前自检。
Q 5：下单前我可以参观你们的工厂吗？
A：当然，欢迎参观我们的工厂。
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8：付款条件是什么？
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| 应用： | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| 功能： | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| 布局： | Vertical Axis Output |
| 硬度： | 硬化的牙面 |
| 安装： | 横版 |
| 步： | 三步 |
| 定制化： | 可用的 | 定制请求 |
|---|
What are the Noise Levels Associated with Worm Gearboxes?
The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:
- Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
- Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
- 润滑： Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
- Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
- 反弹： Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
- 维护： Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.
It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.
蜗轮减速器在机器人和自动化领域的应用
蜗轮减速器因其独特的特性和优势，在各种机器人和自动化应用中发挥着至关重要的作用。以下是一些蜗轮减速器的常见应用：
- 机械臂运动： Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- 输送系统： 在自动化生产线中，蜗轮减速器用于驱动传送带，并精确地沿着装配线移动物料或产品。
- 精确定位： 蜗轮蜗杆减速器用于精密定位系统，例如取放机器人和数控机床中的定位系统。它们能确保运动的精确性和可重复性。
- 云台机构： 蜗轮蜗杆减速器广泛应用于监控摄像机、机器人摄像机和传感器的云台机构中。其自锁功能有助于稳定并保持所需的角度。
- 自动门： 蜗轮蜗杆减速器用于自动门系统中，以平稳安全地控制其开启和关闭运动。
- 物料搬运： 仓库和配送中心的机器人使用蜗轮蜗杆箱来操作和提升物体，从而提高物料搬运效率。
- 医疗机器人： 蜗轮减速器被应用于医疗机器人的外科手术、诊断设备和康复设备中，以确保精确可控的运动。
- 工业机器人： 工业机器人依靠蜗轮减速器来完成各种任务，包括焊接、喷漆、装配和包装，在这些任务中，精确的运动至关重要。
- 自动化测试设备： 在测试和检验应用中，蜗轮蜗杆箱可提供必要的运动和定位，以实现精确的测试和测量。
- 食品饮料行业： 蜗轮减速器用于自动化食品加工和包装系统，确保产品卫生、精确地移动。
蜗轮蜗杆减速器因其结构紧凑、扭矩输出高、具有自锁功能以及能够提供直角驱动等优点，在这些应用中备受青睐。然而，选择合适的减速器需要考虑负载、速度、效率和环境条件等因素。
在机械系统中采用蜗轮减速器的优势
蜗轮减速器具有诸多优点，使其适用于各种机械系统：
- 高减速比： 蜗轮减速器可提供显著的减速效果，因此非常适合需要高减速比而不需要多个齿轮的应用。
- 紧凑型设计： 蜗杆减速器设计紧凑，节省空间，因此可用于空间有限的应用场合。
- 自锁式： 蜗轮蜗杆减速器具有自锁特性，这意味着蜗杆可以防止蜗轮反转。这对于需要在没有外部制动机构的情况下保持负载位置的减速器应用非常有利。
- 运行平稳安静： 蜗轮蜗杆减速器通过齿轮间的滑动运动运行，与其他一些类型的减速器相比，运行更加平稳安静。
- 高扭矩传动： 蜗轮减速器能够传递高扭矩，因此适用于需要强大扭矩输出的应用。
- 散热： 蜗杆和蜗轮之间的滑动作用有助于散热，这在运行过程中会产生热量的应用中是有利的。
- 性能稳定： 蜗轮减速器性能稳定可靠，适用于各种工业和机械系统的连续运行。
Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.
editor by CX 2024-01-18