China Standard Cast Iron Reducer Double Enveloping Worm Gearbox with Input Shaft supplier

产品描述

Cast Iron Reducer Double Enveloping Worm Gearbox with Input Shaft

描述：
Model: C100 – 500
Ratio: 10.25 – 63
Output Torque : 683 – 51180 N.m
Rating Power : 1/4HP(0.18 Kw) – 600HP(450Kw)

1, High torque double enveloping adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9, suitable price with moderated
10: moderate price & high quality
11: four-axis linkage

SGR C series double enveloping worm gear reducer use High torque Gearbox design by SGR’s Professional R&D team, it has straight-sided forms on both gear teeth and worm threads with this form tangent to a common base circle. and SGR double enveloping worm gear reducer awarded by the National Speed Reducer & Variator Industry Association .
it has different involutes or curved tooth forms, Multi-tooth meshed, allowed CZPT load , so CZPT worm gearbox has higher driving efficiency than traditional worm gear .
double enveloping worm gear reducer is suit for high reduction ratio, without install space constraints , and provision of using many different gears type . double enveloping worm gear can reach to 200:1 ratio . improve gearbox torque , Increasing loading capacity , At the same time , SGR double enveloping worm gearbox use fans or cooling pipe [*1*]to slove heat generated during gear unit running for Long life service period .
The advantage of SGR double enveloping worm gearbox , first advantage is CZPT use four-axis linkage technology , second is CZPT ensure worm gear reducer long life and high reliability design , and Perfect quality controlling system, strict inspection . Besides , SGR also can special design base various requirement
High torque double enveloping worm gearbox adjust toughest working condition , and CZPT offer state of the art technology and quality solutions for Metal cutting and forming machinery ,Mining and construction equipment ,Paper and plastic converting machinery etc high power density, designed for heavy duty application .

Dtasheet of CUW :

模型	ShaftDia. (mm)	Center Height (CUW)	(CUW) Output shaft Dia.	力量	比率	Permitted Torque	Weight
模型	(CUW) input Solid(h6)	(mm)	(mm)	(kw)	比率	(Nm)	(KGS)
C_ 100	28	190	48	1.41~11.5	10 ~ 62	683-1094	42
C_ 125	32	225	55	2.42~19.7	10 ~ 62	1170~2221	65
C_ 140	38	255	65	3.94~25.9	10 ~ 62	1555 ~ 3473	85
C_ 160	42	290	70	4.39~35.7	10 ~ 62	2143 ~4212	120
C_ 180	48	320	80	5.83~47.5	10 ~ 62	2812 ~ 5387	170
C_ 200	55	350	90	7.52 ~61.2	10 ~ 62	3624 ~6859	220
C_ 225	60	390	100	9.9~81.4	10 ~ 62	4872 ~ 9224	290
C_ 250	65	430	110	12.9 ~105	10 ~ 62	6284~11892	380
C_ 280	70	480	120	16.9 ~ 138	10 ~ 62	8347 ~ 15820	520
C_ 315	75	530	140	22.5 ~183	10 ~ 62	11068~ 19450	700
C_ 355	80	595	150	30~245	10 ~ 62	14818 ~28014	1030
C_ 400	90	660	170	32.1 ~261	10 ~ 62	15786~29918	1400
C_ 450	100	740	190	42.6 ~347	10 ~ 62	2571~39881	1980
C_ 500	110	815	210	54.9 ~ 448	10 ~ 62	27097~51180	2700

应用：	Motor, Machinery, Marine, Agricultural Machinery
功能：	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
布局：	同轴
硬度：	硬化的牙面
安装：	横版
步：	单步

示例：	US$ 500/件 1 件（最低订购量） \| 索取样品

定制化：	可用的 \| Energy Efficiency of a Worm Gearbox: What to Expect The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency: Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions. Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact. Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes. 润滑： Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction. Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors. When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology. 定制请求

定制化：

可用的

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
润滑： Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

定制请求

什么是蜗轮蜗杆减速器？它的工作原理是什么？

蜗轮蜗杆减速器，又称蜗轮减速机，是一种用于在非平行轴之间传递旋转运动和扭矩的机械装置。它由蜗杆和蜗轮组成，两者都带有螺旋齿。蜗杆类似于带螺纹的圆柱体，而蜗轮则是一个齿轮，其齿与蜗杆啮合。

蜗轮蜗杆减速器的工作原理是利用蜗杆和蜗轮之间的相互作用。当蜗杆旋转时，其螺旋齿与蜗轮的齿啮合。蜗杆旋转的同时，将旋转运动转化为垂直运动，从而带动蜗轮旋转。这种垂直运动使得蜗轮蜗杆减速器能够实现高减速比，使其适用于需要大幅减速的应用场合。

One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the prim

Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

润滑： Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
清洁度： Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

ary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

editor by CX 2023-08-17