产品描述
S series Right Angle worm Gearbox with 22KW 3 phase motor
1.Technical data
| Input power | 比率 | Input speed | Torque | Transmission stage | Mounting type |
| 0.18~22kW | 9.96~244.74(MAX:4606) | 1400转/分 900rpm 700rpm | 90~4000N.m | 2stage 3stage | Foot mounted Flange mounted |
2.Input power rating and permissible torque
| 尺寸 | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
| Structure | S SA SF SAF SAT SAZ | ||||||
| Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
| 比率 | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
| Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
3.Gear unit weight
| 尺寸 | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
| 重量（公斤） | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
4.Structures of S series gearbox
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
5.Field Gear Box’s Usage
1. Metallurgy 2 Mine 3 Machine 4 Energy 5 Transportation 6 Water Conserbancy 7 Tomacco 8 Pharmacy 9 Printing Package 10 Chemical industry…
6.Our services:
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
7.S series gearbox are available in the following designs:
(1) SY
Foot mounted helical worm gearbox with CHINAMFG shaft
(2) SAY
Helical worm gearbox with hollow shaft
(3) SAZY
Small flange mounted helical worm gearbox with hollow shaft
(4) SA (S,SF,SAF,SAZ)Y
Assemble users’ motor or special motor, flange is required
(5) SFY
Flange mounted helical worm gearbox with CHINAMFG shaft
(6) SAFY
Flange mounted helical worm gearbox with hollow shaft
(7) SATY
Torque arm mounted helical worm gearbox with hollow shaft
(8) S (SF,SA,SAF,SAZ) S
Shaft input helical worm gearbox
(9) SA (S,SF,SAF,SAZ)RY
Combined helical worm gearbox
(10) SA (S,SF,SAF,SAZ)SR
Shaft input combined helical worm gearbox
Customer visiting:
11.FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
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| 应用： | Motor, Machinery |
|---|---|
| 硬度： | 硬化的牙面 |
| 安装： | 横版 |
| 布局： | Right Angle |
| 齿轮形状： | Helical Gear |
| 步： | 双步 |
| 示例： | US$ 20/Piece 1 件（最低订购量） | |
|---|
| 定制化： | 可用的 | 定制请求 |
|---|
蜗轮蜗杆变速箱可以反转运转方向吗？
是的，可以通过改变输入轴或输出轴的方向来改变蜗轮蜗杆传动箱的运转方向。但是，改变蜗轮蜗杆传动箱的运转方向可能会带来一些需要考虑的影响：
- 效率： 改变蜗轮蜗杆传动装置的旋转方向可能会影响其效率。由于蜗杆和蜗轮的设计，蜗轮蜗杆传动装置通常在一个旋转方向上效率更高。
- 反弹： 反转旋转方向可能会导致变速箱齿隙或间隙增大，从而影响精度和运行平稳性。
- 润滑： Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
- 加载： Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
- 噪声和振动： 由于齿轮啮合方式和啮合行为的变化，方向反转有时会导致噪音和振动增加。
If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.
蜗轮蜗杆变速箱漏油的诊断与修复
Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:
- 检查变速箱： 对变速箱进行目视检查，以确定泄漏源。检查变速箱周围是否有油渍、湿点或积油。
- 检查密封件和垫圈： 检查密封件、垫圈和O形圈是否有磨损、裂纹或损坏迹象。这些部件是常见的泄漏点。
- 拧紧螺栓和紧固件： 确保所有螺栓、螺钉和紧固件都已正确拧紧。松动的紧固件会造成缝隙，导致润滑油泄漏。
- 更换损坏的密封件： 如果发现密封件或垫圈损坏，请更换新的。使用与工作条件和润滑剂相匹配的密封件。
- 检查呼吸通风口： 通气阀堵塞或故障会导致变速箱内部压力升高，进而造成泄漏。必要时，请清洁或更换通气阀。
- 检查轴封： Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.
- 使用合适的润滑剂： Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.
- 涂抹密封剂： In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.
- 监控泄漏： 解决问题后，需密切观察变速箱，看是否有持续泄漏的迹象。如果泄漏持续存在，则可能需要进一步检查。
- 定期维护： 制定定期维护计划，包括检查密封件、垫圈和其他潜在泄漏点。及时维护可以预防未来的泄漏问题。
If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.
What Industries Commonly Use Worm Reducers?
Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:
- 物料搬运： Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
- Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
- Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
- Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
- Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
- Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
- Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
- Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
- Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
- Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.
Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.
editor by CX 2024-02-26