製品説明
| item | value |
| Warranty | 1 year |
| Applicable Industries | Manufacturing Plant, Construction works , Energy & Mining, Other |
| Customized support | OEM |
| Gearing Arrangement | Worm |
| 出力トルク | 118-160N.M |
| Place of Origin | ZheJiang , China |
| 入力速度 | 1400rpm |
| Output speed | 14-186.7rpm |
| 比率 | 7.5,10,15,20,25,30,40,50,60,80,100 |
| 材料 | Aluminum alloy Die casting |
| Product name | NRV Worm Gear Reducer |
| MOQ | 10pcs |
| Color | Customization |
PRODUCTS CHARACTERISTICS
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.
よくある質問
Q1:Are you a manufacturer or trading company?
Yes, We are a leading manufacturer specialized in production of various kinds of small and medium-sized
motor.
Q2:How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q3:What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q4:What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry, escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
Q5:How about your delivery time?
For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty. For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.Please take the sales confirmation for final reference.
Q6:What’s your warranty terms?
One year
| 応用： | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| 関数： | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| レイアウト: | as for Request |
| 硬度： | 硬化した歯面 |
| インストール: | as for Request |
| ステップ： | as for Request |
| サンプル： | US$ 38/Piece 1個（最小注文数） | |
|---|
| カスタマイズ: | 利用可能 | カスタマイズされたリクエスト |
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Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- 反発： Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
Worm Gearbox vs. Helical Gearbox: A Comparison
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| アプリケーション | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
ウォームギアボックスとは何か、そしてどのように動作するのか？
ウォームギアボックス（ウォームギア減速機とも呼ばれる）は、平行でない軸間で回転運動とトルクを伝達するために使用される機械装置です。ウォームスクリューとウォームホイールで構成され、どちらもらせん状の歯を持っています。ウォームスクリューはねじ山のある円筒に似ており、ウォームホイールはウォームスクリューと噛み合う歯を持つ歯車です。
ウォームギアボックスの動作原理は、ウォームスクリューとウォームホイールの相互作用に基づいています。ウォームスクリューが回転すると、そのらせん状の歯がウォームホイールの歯と噛み合います。ウォームスクリューが回転すると、その回転運動が垂直方向の運動に変換され、ウォームホイールが回転します。この垂直方向の運動により、ウォームギアボックスは高い減速比を実現できるため、大幅な減速が必要な用途に適しています。
ウォームギアボックスの重要な特徴の一つは、コンパクトな設計で高い減速比を実現できることです。しかし、歯が滑り合う構造のため、ウォームギアボックスは他のタイプのギアボックスに比べて摩擦が大きく、効率が低い場合があります。そのため、効率が最優先事項ではなく、高いトルクと減速比が不可欠な用途、例えばコンベアシステム、エレベーター、自動車のステアリングシステム、特定の産業機械などによく使用されます。
editor by CX 2023-09-21