WPEDO Double Speed Cast Iron Worm Reducer — WP Series

The WPEDO double speed worm reducer combines D-split housing, IEC motor flange, vertical upward output, and two worm stages — ratios 1/200–1/900+, output torque to 9,066 Nm. Direct motor mount, ultra-slow vertical agitator drive, in-situ maintenance access.

Description

WPEDO Double Speed Cast Iron Worm Reducer — Product Overview

The WPEDO addresses the intersection of three common vertical agitator drive requirements simultaneously: direct IEC motor mounting without an adaptor plate, vertical upward output shaft direction, and extreme ratio reduction to output speeds below 5 rpm. All three are delivered in a single foot-mount dual-chamber FC20+ cast iron housing — eliminating the motor adaptor, the right-angle output bracket, and the VFD speed controller that alternative approaches require.

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WPEDO double speed cast iron worm reducer

WPEDO Double Speed Worm Reducer Specifications

WPEDO double speed worm reducer dimension drawing

Parameter Specification
Series Double Speed WPED+O
Housing D-type split cast iron, dual-stage
Input IEC motor flange — horizontal (D-type)
Output Solid shaft — vertical upward (O-type)
Ratio Range 1/200–1/900+
Size Combinations 40–70 to 155–250 mm
Mounting Foot-mount, D-split, IEC flange, O vertical output
Housing Material FC20+ grey cast iron, dual-chamber
Worm Wheels Matched pair tin-bronze ZCuSn10Pb1, both stages
Worm Shafts 20CrMnTi case-hardened 55–60 HRC, both stages
Lubrication N220–N320 (−30°C–40°C); N320–N460 (40°C–65°C), both chambers
Max Oil Temp 95°C continuous
Weight Range 19–450 kg
Key Feature D-split + IEC flange + O vertical output + double-stage — motorised ultra-slow agitator drive with in-situ access

Size Combination & Performance Data

Size Combo Ratio Input (kW) Output Torque (Nm) A (mm) AA (mm) AB (mm) BB (mm) Weight (kg)
40–70 1/200 0.12 63–177 314 153 131 75 19
50–80 1/300 0.18 97–252 314 144 142 83 27
60–100 1/400 0.37 195–561 387 175 169 91 45
70–120 1/500 0.75 384–1,166 425/445 193 175 109/111 75
80–135 1/600 1.5 616–1,811 499 226 210 125 103
100–155 1/800 1.5 854–2,100 570 269 252 148 147
120–175 1/900 3.0 1,798–4,463 631 287 255 181 204
135–200 1/900+ 4.0 2,188–5,830 630/680 318 202 298
155–250 1/900+ 5.5 2,841–9,066 815 380 385 247 470

WPEDO Double Speed Worm Reducer — Core Features

■ IEC Motor Flange + O Vertical Output + Double Stage — Three Functions

Combines direct IEC motor mounting (no adaptor), O-type vertical upward output shaft, and two-stage extreme ratio reduction in one FC20+ cast iron housing — the complete solution for motorised ultra-slow vertical agitator drives.

■ D-Type Split Housing — In-Situ Inspection on Agitator Frame

The D-split cover removes while the motor and vertical output shaft remain connected. Both worm stage chambers are accessible for worm wheel inspection during planned maintenance intervals without removing the unit from the agitator mounting frame.

■ Output Torque to 9,066 Nm — Full WPEDO Capacity

IEC flange and O-type output do not reduce the dual-stage worm gear torque capacity. WPEDO size 155–250 delivers up to 9,066 Nm — identical to WPEDA.

■ Independent Dual Oil Chambers — O-Type Adjusted Volumes

Both stage chambers are independently sealed with separate oil fills adjusted for O-type vertical output orientation. Use the WPEDO lubrication table for correct volumes.

■ IEC 72-1 Flange — Motor Bolts on in Four Bolts

Standard IEC motor flanges (A02/Y-series, frames 56–300 depending on size) connect directly without adaptor plate or coupling — same motor hardware as the WPDA.

■ FC20+ Dual-Chamber Housing — Agitator Environment Rating

Cast iron housing resists process fluid splash and moisture in agitator installations. Both gear chambers independently sealed against cross-contamination.

WPEDO Worm Reducer — Industry Applications

WPEDO double speed worm reducer applications

⚔ Wastewater & Sludge Agitator Drives

WPEDO direct IEC motor flange eliminates the motor adaptor from agitator drive BOM. O-type vertical output connects to agitator shaft. D-split cover enables in-situ inspection during planned maintenance windows on the agitator frame.

☵ Chemical Reactor Slow Agitators

Extreme ratio direct-motor drive for slow-speed chemical reactor agitators requiring speeds below 3 rpm. No VFD required. D-split cover for annual gear inspection without vessel shutdown.

⚒ Food & Beverage Batch Mixer Drives

IEC motor direct, vertical upward output for bottom-entry vessel mixers, D-split hygiene inspection access. WPEDO covers the complete requirement list for food plant vertical batch mixer drives.

⚊ Slow Lift & Hoisting Mechanisms

Ultra-low speed vertical lift mechanisms requiring direct IEC motor input and output torques to 9,066 Nm use WPEDO without intermediate coupling or adaptor hardware.

Ever Power Manufacturing Quality — WPEDO Worm Reducer

Ever Power double speed worm reducer manufacturing

■ ISO 9001:2000 — Dual-Stage Assembly Certified

Both worm stage assemblies are manufactured and tested under ISO 9001:2000. Inter-stage alignment and ratio accuracy are verified before final assembly of every unit.

■ CE Marking — EU Machinery Directive 2006/42/EC

Full CE compliance for export to EU, UK, Australian, and New Zealand markets without re-certification.

■ Pre-Shipment Testing: Noise, Leak, Torque

Noise below 68 dB(A) at rated load, 30-minute pressurisation of both gear chambers, and output torque within ±5% of rated. Non-conforming units reworked before shipment.

■ FC20+ Material Certification

Both housings carry FC20 mill certificates: 220 MPa minimum tensile strength, 160–200 HB hardness. Ultrasonic testing on size combinations 135–200 and above.

WPEDO Double Speed Worm Reducer — Customer Reviews

★★★★★

“WPEDO on our sludge treatment agitators. IEC motor direct, vertical output shaft, D-split for annual inspection — no adaptor, no right-angle bracket, no VFD. Everything we needed in one unit.”

Perth — C.H.
★★★★★

“Used WPEDO-100–155 on our chemical reactor agitators. Direct motor at 1/800 ratio, 2,100 Nm output, vertical shaft, split cover inspection in-situ on the vessel frame. Excellent design.”

Singapore — M.A.
★★★★★

“WPEDO on our food plant batch mixer drives. IEC motor direct, vertical upward output for bottom-entry, D-split hygiene inspection. Reduced our drive BOM by three components per vessel.”

Brisbane — F.L.
★★★★☆

“Good IEC+O+D-split combination. WPEDO-80–135 on slow chemical process agitators. All features as described. Would appreciate a published O-type oil volume table in the product documentation.”

Auckland — H.T.

Frequently Asked Questions — WPEDO Double Speed Worm Reducer

▶ How does WPEDO differ from WPEDO?
The WPEO has a standard bilateral solid input shaft requiring a coupling. The WPEDO replaces this with a D-type IEC motor flange for direct motor mounting and adds D-split housing for in-situ maintenance access. Same ratio range and torque ratings.
▶ What IEC motor frame sizes fit the WPEDO?
A02/Y-series: size combos 40–70 to 80–135 accept frames 56–130; size combos 100–155 to 155–250 accept frames 130–300. Verify motor LA, LB, LC dimensions against the WPEDO dimension drawing.
▶ Can the WPEDO D-split cover be removed while the agitator shaft is connected?
Yes. The D-split line is below the IEC motor flange joint. Remove housing cover bolts to access both worm stage chambers with the motor connected and the vertical agitator shaft in place.
▶ What is the maximum output torque of WPEDO size 155–250?
WPEDO size 155–250 delivers up to 9,066 Nm — the same as WPEDA since the worm gear internals are identical. D+O configuration does not reduce torque capacity.
▶ Is the oil volume for WPEDO O-type orientation different from WPEDA?
Yes. With output shaft vertical upward, both chamber oil volumes differ from horizontal A-type WPEDA orientation. Use the WPEDO lubrication table for O-type oil volumes at each size combination.

Get Your WPEDO Quote Today

Tell Ever Power your application requirements — torque, ratio, mounting, and shaft dimensions. Engineering response within 24 hours. OEM specifications, bulk pricing, and global shipping available.