产品描述
RV Series Worm Gear Boxes Gearbox Speed Reducer with Electric Motors
| Input Configurations | Double or single input shaft (NRV) |
| PAM / IEC motor input shaft with circle or square flange (NMRV) | |
| Output Configurations
| Double or single output shaft |
| Output flange |
Technical Data:
| Housing material | Cast iron/Ductile iron |
| 房屋硬度 | HBS190-240 |
| 齿轮材料 | 20CrMnTi合金钢 |
| 齿轮表面硬度 | HRC58°~62° |
| 齿轮芯硬度 | HRC33~40 |
| Input / Output shaft material | 42CrMo alloy steel |
| Input / Output shaft hardness | HRC25~30 |
| 齿轮加工精度 | accurate grinding, 6~5 Grade |
| 润滑油 | GB L-CKC220-460,壳牌 Omala220-460 |
| 热处理 | tempering, cementiting, quenching, etc. |
| 效率 | 94%~96% (depends on the transmission stage) |
| Noise (MAX) | 60~68dB |
| 温度升高(最大值) | 40°C |
| 油温升高(最大值) | 50°C |
| 振动 | ≤20µm |
| 反弹 | ≤20Arcmin |
| 轴承品牌 | China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, NSK. |
| 油封品牌 | NAK — ZheJiang or other brands requested |
规格
| 模型 | Motor Input Flange (circle) | Transmission Ratio | 力量 (kw) | 比率 (i) | Nominal Torque (Nm) | |||||||||||||||
| PAM / IEC | Internal Dia. | Dis. Between Diagonal Screw Holes | External Dia. | Width of Key Slot | 5 | 7.5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | 80 | 100 | ||||
| N | M | P | E | Diamter of Input Shaft | ||||||||||||||||
| NMRV25 | 56B14 | 50 | 65 | 80 | 3 | 9 | – | 9 | – | 0.06 | 7.5-60 | 2.6-14 | ||||||||
| NMRV30 | 63B5 | 95 | 115 | 140 | 4 | 11 | – | 0.06-0.18 | 7.5-80 | 2.6-14 | ||||||||||
| 63B14 | 60 | 75 | 90 | |||||||||||||||||
| 56B5 | 80 | 100 | 120 | 3 | 9 | – | ||||||||||||||
| 56B14 | 50 | 65 | 80 | |||||||||||||||||
| NMRV40 | 71B5 | 110 | 130 | 160 | 5 | 14 | – | 0.09-0.37 | 7.5-100 | 11-53 | ||||||||||
| 71B14 | 70 | 85 | 105 | |||||||||||||||||
| 63B5 | 95 | 115 | 140 | 4 | 11 | |||||||||||||||
| 63B14 | 60 | 75 | 90 | |||||||||||||||||
| 56B5 | 80 | 100 | 120 | 3 | – | 9 | ||||||||||||||
| NMRV50 | 80B5 | 130 | 165 | 200 | 6 | 19 | – | 0.12-0.75 | 7.5-100 | 21-89 | ||||||||||
| 80B14 | 80 | 100 | 120 | |||||||||||||||||
| 71B5 | 110 | 130 | 160 | 5 | 14 | – | ||||||||||||||
| 71B14 | 70 | 85 | 105 | |||||||||||||||||
| 63B5 | 95 | 115 | 140 | 4 | – | 11 | ||||||||||||||
| NMRV63 | 90B5 | 130 | 165 | 200 | 8 | 24 | – | 0.25-1.5 | 7.5-100 | 56-166 | ||||||||||
| 90B14 | 95 | 115 | 140 | |||||||||||||||||
| 80B5 | 130 | 165 | 200 | 6 | 19 | – | ||||||||||||||
| 80B14 | 80 | 100 | 120 | |||||||||||||||||
| 71B5 | 110 | 130 | 160 | 5 | – | 14 | ||||||||||||||
| 71B14 | 70 | 85 | 105 | |||||||||||||||||
| NMRV75 | 100/112B5 | 180 | 215 | 250 | 8 | – | 28 | – | 0.55-4 | 7.5-100 | 90-269 | |||||||||
| 100/112B14 | 110 | 130 | 160 | |||||||||||||||||
| 90B5 | 130 | 165 | 200 | 8 | 24 | – | ||||||||||||||
| 90B14 | 95 | 115 | 140 | |||||||||||||||||
| 80B5 | 130 | 165 | 200 | 6 | – | 19 | ||||||||||||||
| 80B14 | 80 | 100 | 120 | |||||||||||||||||
| 71B5 | 110 | 130 | 160 | – | – | 14 | ||||||||||||||
| NMRV90 | 100/112B5 | 180 | 215 | 250 | 8 | – | 28 | – | 0.55-4 | 7.5-100 | 101-458 | |||||||||
| 100/112B14 | 110 | 130 | 160 | |||||||||||||||||
| 90B5 | 130 | 165 | 200 | 8 | 24 | – | ||||||||||||||
| 90B14 | 95 | 115 | 140 | |||||||||||||||||
| 80B5 | 130 | 165 | 200 | 6 | – | 19 | ||||||||||||||
| 80B14 | 80 | 100 | 120 | |||||||||||||||||
| NMRV110 | 132B5 | 230 | 265 | 300 | 10 | – | 38 | – | 1.1-7.5 | 7.5-100 | 242-660 | |||||||||
| 132B14 | 130 | 165 | 200 | – | ||||||||||||||||
| 100/112B5 | 180 | 215 | 250 | 8 | 28 | – | ||||||||||||||
| 90B5 | 130 | 165 | 200 | – | 24 | |||||||||||||||
| 90B14 | 95 | 115 | 140 | – | ||||||||||||||||
| 80B5 | 130 | 165 | 200 | – | 19 | |||||||||||||||
| NMRV130 | 132B5 | 230 | 265 | 300 | 10 | – | 38 | – | 2.2-7.5 | 7.5-100 | 333-1596 | |||||||||
| 132B14 | 130 | 165 | 200 | – | ||||||||||||||||
| 100/112B5 | 180 | 215 | 250 | 8 | – | 28 | ||||||||||||||
| 90B5 | 130 | 165 | 200 | – | – | 24 | ||||||||||||||
| 90B14 | 95 | 115 | 140 | |||||||||||||||||
| NMRV150 | 160B5 | 250 | 300 | 350 | 12 | – | 42 | – | 2.2-15 | 7.5-100 | 570-1760 | |||||||||
| 132B5 | 230 | 265 | 300 | 10 | – | 38 | – | |||||||||||||
| 132B14 | 130 | 165 | 200 | – | ||||||||||||||||
| 100/112B5 | 180 | 215 | 250 | 8 | – | 28 | ||||||||||||||
Company profile
Scenario
Packing
常问问题
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc.
Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection.
Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice.
Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on.
Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.
| 应用: | 汽车、机械、农业机械 |
|---|---|
| 硬度: | 硬化的牙面 |
| 安装: | B3, B6, B7, B8, V5, V6 |
| 布局: | 同轴 |
| 齿轮形状: | Cylindrical Gear |
| 步: | 单步 |
| 定制化: | 可用的 | 定制请求 |
|---|
蜗轮蜗杆变速箱可以反转运转方向吗?
是的,可以通过改变输入轴或输出轴的方向来改变蜗轮蜗杆传动箱的运转方向。但是,改变蜗轮蜗杆传动箱的运转方向可能会带来一些需要考虑的影响:
- 效率: 改变蜗轮蜗杆传动装置的旋转方向可能会影响其效率。由于蜗杆和蜗轮的设计,蜗轮蜗杆传动装置通常在一个旋转方向上效率更高。
- 反弹: 反转旋转方向可能会导致变速箱齿隙或间隙增大,从而影响精度和运行平稳性。
- 润滑: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
- 加载: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
- 噪声和振动: 由于齿轮啮合方式和啮合行为的变化,方向反转有时会导致噪音和振动增加。
If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.
Energy Efficiency of a Worm Gearbox: What to Expect
The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:
- Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
- Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
- Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
- 润滑: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
- Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.
When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.
什么是蜗轮蜗杆减速器?它的工作原理是什么?
蜗轮蜗杆减速器,又称蜗轮减速机,是一种用于在非平行轴之间传递旋转运动和扭矩的机械装置。它由蜗杆和蜗轮组成,两者都带有螺旋齿。蜗杆类似于带螺纹的圆柱体,而蜗轮则是一个齿轮,其齿与蜗杆啮合。
蜗轮蜗杆减速器的工作原理是利用蜗杆和蜗轮之间的相互作用。当蜗杆旋转时,其螺旋齿与蜗轮的齿啮合。蜗杆旋转的同时,将旋转运动转化为垂直运动,从而带动蜗轮旋转。这种垂直运动使得蜗轮蜗杆减速器能够实现高减速比,使其适用于需要大幅减速的应用场合。
蜗轮蜗杆减速器的关键特点之一是能够在紧凑的结构中实现高减速比。然而,由于啮合齿的滑动特性,与其他类型的减速器相比,蜗轮蜗杆减速器的摩擦力可能更大,效率可能更低。因此,它们通常用于那些对效率要求不高,但对高扭矩和高减速比要求很高的场合,例如输送系统、电梯、汽车转向系统和某些工业机械。
editor by CX 2023-10-08