描述
WPES Double Speed Cast Iron Worm Reducer — Product Overview
单级蜗轮减速器可实现高达 1/60 的减速比。当应用需要 1/200、1/500 或 1/900 的减速比时——例如太阳能跟踪器、阀门执行器、低速输送机和定位驱动器——则需要采用第二级蜗轮减速器。 WPES 将两个匹配的蜗杆级串联安装在一个铸铁外壳中，在一个紧凑的底座安装装置中提供 1/200 到 1/900 以上的传动比，没有中间轴，级间没有外部联轴器，也没有额外的安装框架。
Combines two worm stages with S-type top-entry input, enabling the motor to mount overhead while achieving ratios that n… The dual-stage architecture uses matched tin-bronze worm wheels and 20CrMnTi worm shafts at both stages, providing consistent mesh quality and noise performance across the full ultra-high ratio range.
WPES Double Speed Worm Reducer Specifications
| 范围 | 规格 |
|---|---|
| 系列 | Double Speed WPE+S |
| 住房 | 整体式铸铁，双级 |
| 输入 | Solid shaft — above (S-type) |
| 输出 | Solid shaft, horizontal |
| 比率范围 | 1/200–1/900+ |
| 尺寸组合 | 40–70 至 155–250 毫米 |
| 安装 | Foot-mount, S-type top-entry input |
| 房屋材料 | FC20+灰铸铁，双腔 |
| 蜗轮 | 匹配的锡青铜 ZCuSn10Pb1，两级 |
| 蜗杆轴 | 20CrMnTi 表面硬化 55–60 HRC，两阶段 |
| 润滑 | N220–N320（−30°C–40°C）；N320–N460（40°C–65°C），两个腔室 |
| 最高油温 | 95°C 连续 |
| 体重范围 | 20–462 公斤 |
| 主要特点 | Double-stage + S overhead input — ultra-high ratio with vertical motor geometry |
尺寸组合及性能数据
| 尺寸组合 | 比率 | 输入功率（千瓦） | 输出扭矩（牛米） | A（毫米） | AA（毫米） | AB（毫米） | BB（毫米） | 重量（公斤） |
|---|---|---|---|---|---|---|---|---|
| 40–70 | 1/200 | 0.48 | 250 | 286 | 195 | 153 | 131 | 20 |
| 50–80 | 1/300 | 0.65 | 350 | 297 | 197 | 144 | 142 | 27 |
| 60–100 | 1/400 | 0.95 | 500 | 363 | 231 | 175 | 169 | 44 |
| 70–120 | 1/500 | 1.64 | 840 | 408 | 256 | 193 | 190 | 73 |
| 80–135 | 1/600 | 2.5 | 1,400 | 471 | 298 | 226 | 210 | 101 |
| 100–155 | 1/800 | 3.69 | 2,100 | 555 | 354 | 269 | 252 | 144 |
| 120–175 | 1/900 | 5.09 | 3,050 | 568 | 379 | 287 | 255 | 201 |
| 135–200 | 1/900+ | 7.22 | 3,950 | 662 | 425 | 318 | 319 | 293 |
| 155–250 | 1/900+ | 11.71 | 6,050 | 795 | 510 | 380 | 385 | 462 |
WPES Double Speed Worm Reducer — Core Features
■ S-Type Top-Entry + Double Stage — Overhead Motor at 1/200–1/900+
Combines two worm stages with S-type top-entry input, enabling the motor to mount overhead while achieving ratios that no single-stage reducer can reach. Reduces lateral machine footprint at ultra-high ratio.
■ Same Torque Ratings as WPEA — S Input Does Not Reduce Capacity
S-type top-entry designation changes input shaft direction only. WPES worm gear internals and torque ratings are identical to the WPEA — up to 6,050 Nm from size combination 155–250.
■ Matched Dual-Stage Worm Wheels — Both Stages
Both reduction stages use precision-matched ZCuSn10Pb1 tin-bronze worm wheel pairs for consistent inter-stage ratio accuracy across the full 1/200–1/900+ range.
■ Overhead Motor Reduces Lateral Footprint
S-type input positions the motor vertically above the dual-stage reducer. In confined-width installations where lateral motor projection would exceed available space, WPES resolves the constraint without sacrificing ratio capability.
■ Bilateral Input Option Maintained
The S-type top-entry input shaft extends on both sides, accepting coupling connections from either direction — the same flexibility as the standard WPS single-stage unit.
■ FC20+ Dual-Chamber Cast Iron Housing
Single-cast dual-chamber housing from FC20+ grey cast iron maintains inter-stage alignment across the operating temperature range. No bolted joint between stages — worm shaft centreline geometry is set at manufacture.
WPES Worm Reducer — Industry Applications
☀ Overhead-Motor Solar Tracker Drives
WPES combines ultra-high ratio reduction with overhead motor geometry — reducing the lateral projection of the drive assembly on solar tracker frames where horizontal space between panels is constrained.
⚒ Valve Actuators in Tight Lateral Spaces
In pipe galleries and valve manifolds where lateral clearance beside the actuator drive is limited, WPES overhead motor positioning achieves the required 1/200–1/900+ ratio within the available installation envelope.
⚙ Slow-Speed Drives in Narrow Machine Frames
Machinery with constrained lateral width — narrow conveyors, slim elevator frames, compact processing lines — uses WPES to achieve ultra-high ratio reduction while keeping the motor above the frame rather than beside it.
⚊ Overhead-Driven Positioning Systems
Where the mechanical design requires the motor to be above the driven equipment and the output speed must be below 5 rpm, WPES is the standard double-stage solution.
Ever Power 制造品质——WPE 双速蜗轮减速器
■ ISO 9001:2000 认证 — 双阶段装配
每台WPE双速减速器在蜗杆级组装阶段均经过ISO 9001:2000质量管理体系认证。级间对准和综合传动比精度在最终组装前均经过验证。
■ CE 标志 — 欧盟机械指令 2006/42/EC
机械动力传输设备完全符合 CE 标准，无需重新认证即可出口到欧盟、英国、澳大利亚和新西兰市场。
■ 出货前测试：噪音、泄漏、扭矩
额定负载下噪音低于 68 dB(A)，两个齿轮室均通过 30 分钟加压泄漏测试，输出扭矩在额定值的 ±5% 范围内。不合格产品在发货前进行返工。
■ FC20+ 材料认证 — 两种外壳
主蜗杆和副蜗杆壳体均通过FC20轧制证书验证：抗拉强度至少为220 MPa，硬度为160–200 HB。尺寸组合135–200及以上规格的蜗杆壳体均进行超声波缺陷检测。
WPES Double Speed Worm Reducer — Customer Reviews
“WPES on our solar panel tracker drives where horizontal clearance between panel arrays is limited. Overhead motor plus 1/600 ratio gives us the tracking speed we need in a narrower drive envelope than the WPEA configuration.”
“Used WPES on our narrow-frame conveyor drives. Motor overhead keeps the drive within the frame width. 1/500 ratio gives us correct belt speed from a standard 4-pole motor. Good solution.”
“WPES on valve actuator drives in our pipe gallery. Limited lateral clearance made WPES the only workable option. Overhead motor, 1/800 ratio, correct torque output for the valve size. Works well.”
“Good S-type double-stage unit for overhead motor applications. WPES-80–135 on our positioning drives. Overhead motor reduces machine width. Would appreciate a combined S+K variant for shaft-mount applications.”
