Product Description
Cast Iron Reducer Double Enveloping Worm Gearbox with Input Shaft
Description:
Model: C100 – 500
Ratio: 10.25 – 63
Output Torque : 683 – 51180 N.m
Rating Power : 1/4HP(0.18 Kw) – 600HP(450Kw)
1, High torque double enveloping adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9, suitable price with moderated
10: moderate price & high quality
11: four-axis linkage
SGR C series double enveloping worm gear reducer use High torque Gearbox design by SGR’s Professional R&D team, it has straight-sided forms on both gear teeth and worm threads with this form tangent to a common base circle. and SGR double enveloping worm gear reducer awarded by the National Speed Reducer & Variator Industry Association .
it has different involutes or curved tooth forms, Multi-tooth meshed, allowed CZPT load , so CZPT worm gearbox has higher driving efficiency than traditional worm gear .
double enveloping worm gear reducer is suit for high reduction ratio, without install space constraints , and provision of using many different gears type . double enveloping worm gear can reach to 200:1 ratio . improve gearbox torque , Increasing loading capacity , At the same time , SGR double enveloping worm gearbox use fans or cooling pipe [*1*]to slove heat generated during gear unit running for Long life service period .
The advantage of SGR double enveloping worm gearbox , first advantage is CZPT use four-axis linkage technology , second is CZPT ensure worm gear reducer long life and high reliability design , and Perfect quality controlling system, strict inspection . Besides , SGR also can special design base various requirement
High torque double enveloping worm gearbox adjust toughest working condition , and CZPT offer state of the art technology and quality solutions for Metal cutting and forming machinery ,Mining and construction equipment ,Paper and plastic converting machinery etc high power density, designed for heavy duty application .
Dtasheet of CUW :
| Model | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Power | Ratio | Permitted Torque | Weight |
| (CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| C_ 100 | 28 | 190 | 48 | 1.41~11.5 | 10 ~ 62 | 683-1094 | 42 |
| C_ 125 | 32 | 225 | 55 | 2.42~19.7 | 10 ~ 62 | 1170~2221 | 65 |
| C_ 140 | 38 | 255 | 65 | 3.94~25.9 | 10 ~ 62 | 1555 ~ 3473 | 85 |
| C_ 160 | 42 | 290 | 70 | 4.39~35.7 | 10 ~ 62 | 2143 ~4212 | 120 |
| C_ 180 | 48 | 320 | 80 | 5.83~47.5 | 10 ~ 62 | 2812 ~ 5387 | 170 |
| C_ 200 | 55 | 350 | 90 | 7.52 ~61.2 | 10 ~ 62 | 3624 ~6859 | 220 |
| C_ 225 | 60 | 390 | 100 | 9.9~81.4 | 10 ~ 62 | 4872 ~ 9224 | 290 |
| C_ 250 | 65 | 430 | 110 | 12.9 ~105 | 10 ~ 62 | 6284~11892 | 380 |
| C_ 280 | 70 | 480 | 120 | 16.9 ~ 138 | 10 ~ 62 | 8347 ~ 15820 | 520 |
| C_ 315 | 75 | 530 | 140 | 22.5 ~183 | 10 ~ 62 | 11068~ 19450 | 700 |
| C_ 355 | 80 | 595 | 150 | 30~245 | 10 ~ 62 | 14818 ~28014 | 1030 |
| C_ 400 | 90 | 660 | 170 | 32.1 ~261 | 10 ~ 62 | 15786~29918 | 1400 |
| C_ 450 | 100 | 740 | 190 | 42.6 ~347 | 10 ~ 62 | 2571~39881 | 1980 |
| C_ 500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 ~ 62 | 27097~51180 | 2700 |
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Energy Efficiency of a Worm Gearbox: What to ExpectThe energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:
When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology. Customized Request |
|---|
What is a Worm Gearbox and How Does It Work?
A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.
The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.
One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the prim
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
ary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.
editor by CX 2023-08-17