WPWED Double Speed Cast Iron Worm Reducer — WP Series

The WPWED combines WPW universal body, D-type split housing, IEC motor flange, and dual worm stages — ratios 1/200–1/900+, output torque to 9,066 Nm. Universal shaft directions, direct motor mount, in-situ maintenance access, extreme ratio.

Beschreibung

WPWED Double Speed Cast Iron Worm Reducer — Product Overview

Where the WPWE covers all shaft directions at extreme ratios, the WPWED adds the two features that motorised OEM applications most frequently require: direct IEC motor mounting without adaptor plate, and D-split cover for in-situ worm wheel inspection. The result is a universal motorised extreme-ratio platform — one product covering multiple machine shaft directions, direct motor connection at any orientation, and planned maintenance access without unit removal.

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WPWED double speed cast iron worm reducer

WPWED Double Speed Worm Reducer Specifications

WPWED double speed worm reducer dimension drawing

Parameter Spezifikation
Serie Double Speed WPWE+D
Gehäuse D-förmig geteiltes Gusseisen, zweistufig, WPW-Universalgehäuse
Eingang IEC motor flange — D-type, multiple shaft directions
Ausgabe Solid shaft — multiple WPW directions
Verhältnisbereich 1/200–1/900+
Größenkombinationen 40–70 bis 155–250 mm
Montage Foot-mount, D-split, IEC flange, WPW universal body
Gehäusematerial FC20+ Grauguss, Zweikammer
Schneckenräder Gepaartes Zinnbronze-ZCuSn10Pb1, beide Stufen
Schneckenwellen 20CrMnTi einsatzgehärtet 55–60 HRC, beide Stufen
Schmierung N220–N320 (−30 °C–40 °C); N320–N460 (40 °C–65 °C), beide Kammern
Maximale Öltemperatur 95 °C kontinuierlich
Gewichtsbereich 19–450 kg
Hauptmerkmal WPW universal body + D-IEC flange + D-split + double-stage — universal motorised extreme ratio platform

Größenkombination & Leistungsdaten

Größenkombination Verhältnis Eingangsleistung (kW) Ausgangsdrehmoment (Nm) A (mm) AA (mm) AB (mm) BB (mm) Gewicht (kg)
40–70 1/200 0.12 63–177 314 153 131 75 19
50–80 1/300 0.18 97–252 314 144 142 83 27
60–100 1/400 0.37 195–561 387 175 169 91 45
70–120 1/500 0.75 384–1166 425/445 193 175 109/111 75
80–135 1/600 1.5 616–1811 499 226 210 125 103
100–155 1/800 1.5 854–2100 570 269 252 148 147
120–175 1/900 3.0 1.798–4.463 631 287 255 181 204
135–200 1/900+ 4.0 2.188–5.830 630/680 318 202 298
155–250 1/900+ 5.5 2.841–9.066 815 380 385 247 470

WPWED Double Speed Worm Reducer — Core Features

■ WPW Universal Body + IEC Flange + D-Split + Double Stage

The WPWED builds on the WPWE universal body by adding IEC direct motor mounting (no adaptor) and D-type split housing (in-situ maintenance cover). All WPW shaft direction configurations remain available — extreme ratio, universal orientation, direct motor, in-situ access.

■ D-Split Cover — In-Situ Access at Any WPW Shaft Direction

The D-split housing cover can be removed for worm wheel inspection regardless of which WPW shaft direction configuration is in use — universal maintenance access across all orientations.

■ IEC Motor Flange — No Adaptor in Any Shaft Direction

The IEC 72-1 flange is integrated at the input position regardless of WPW shaft direction — direct motor mount without adaptor plate in all WPWED configurations.

■ Output Torque to 9,066 Nm — Universal Body Full Capacity

WPWED worm gear internals are identical to WPEDA. Universal body does not reduce torque capacity — size 155–250 delivers up to 9,066 Nm.

■ Single Universal Model — Multiple Machine Drive Orientations

WPWED covers all shaft direction requirements of a multi-orientation OEM machine in a single universal model — reducing BOM complexity, spare parts inventory, and maintenance training requirements.

■ Dual Independent Oil Chambers — Direction-Adjusted Volumes

Both stage chambers are independently sealed. Oil volumes are specified per WPW shaft direction in the WPWED lubrication table.

WPWED Worm Reducer — Industry Applications

WPWED double speed worm reducer applications

⚒ Universal OEM Machine Motorised Drive Platform

OEM machine builders use WPWED as the single extreme-ratio motorised drive platform for all shaft direction requirements — IEC motor direct, in-situ maintenance access, and 1/200–1/900+ ratio across every machine drive position.

⚊ Multi-Orientation Processing Line Drives

Packaging and food processing lines with drives in multiple orientations standardise on WPWED for all extreme-ratio motor-direct drive positions — one product, all orientations, planned maintenance access in position.

⚙ Infrastructure & Utility Slow Drives

Dam gates, sluice controls, and utility infrastructure slow drives in multiple shaft direction configurations use WPWED for its combination of direct motor mounting, extreme ratio, and in-situ maintenance capability.

☷ Agricultural Machinery Multi-Axis Drives

Complex agricultural machinery with motor-direct slow drives in multiple axis directions uses WPWED universal body to standardise the complete slow-speed drive system on one product family.

Ever Power Manufacturing Quality — WPWED Worm Reducer

Ever Power Doppelgeschwindigkeits-Schneckengetriebe-Fertigung

■ ISO 9001:2000 — Zweistufige Montage zertifiziert

Beide Schneckenstufen werden gemäß ISO 9001:2000 gefertigt und geprüft. Die Ausrichtung zwischen den Stufen und die Übersetzungsgenauigkeit werden vor der Endmontage jeder Einheit überprüft.

■ CE-Kennzeichnung – EU-Maschinenrichtlinie 2006/42/EG

Volle CE-Konformität für den Export in die EU, nach Großbritannien, Australien und Neuseeland ohne erneute Zertifizierung.

■ Prüfung vor dem Versand: Geräusche, Leckage, Drehmoment

Geräuschpegel unter 68 dB(A) bei Nennlast, 30-minütige Druckbeaufschlagung beider Getriebekammern und Abtriebsdrehmoment innerhalb von ±51 TP3T des Nenndrehmoments. Nicht konforme Einheiten werden vor dem Versand nachbearbeitet.

■ FC20+ Materialzertifizierung

Beide Gehäuse verfügen über Werkszeugnisse gemäß FC20: Mindestzugfestigkeit 220 MPa, Härte 160–200 HB. Ultraschallprüfung bei Größenkombinationen ab 135–200.

WPWED Double Speed Worm Reducer — Customer Reviews

★★★★★

“WPWED as our universal motorised drive platform across our packaging machine. IEC motor direct, D-split for maintenance, WPW body covers all our shaft direction requirements. One spare part for the entire line.”

Brisbane — M.T.
★★★★★

“Used WPWED on infrastructure slow drives. Direct IEC motor at 1/800 ratio, 2,100 Nm output, D-split inspection in position, universal body for different installation configurations. Excellent engineering.”

Canberra — P.S.
★★★★★

“WPWED on our food processing line motor-direct drives. Universal body, IEC flange, split cover — covers every drive orientation in the plant with one product model. Simplified our maintenance programme.”

Melbourne — C.R.
★★★★☆

“Good universal motorised double-stage unit. WPWED-80–135 across our OEM machine. All features working as specified. Would appreciate a comprehensive shaft direction configuration guide from Ever Power.”

Singapore — K.N.

Frequently Asked Questions — WPWED Double Speed Worm Reducer

▶ How does WPWED differ from WPWE?
The WPWE has a standard solid input shaft requiring a coupling and a solid one-piece housing. The WPWED adds an integrated IEC motor flange for direct motor mounting and D-type split housing for in-situ maintenance access. Same ratio range, torque ratings, and universal WPW shaft directions.
▶ Does the IEC flange on WPWED support all WPW shaft direction configurations?
Yes. The IEC flange input is integrated into the WPWED housing at the input shaft position regardless of which WPW shaft direction configuration is selected for the specific installation.
▶ Can the WPWED D-split cover be removed in any installation orientation?
Yes. The D-split design allows the cover to be removed regardless of the WPW shaft direction in use — universal in-situ maintenance access across all mounting orientations.
▶ What is the maximum output torque of WPWED?
WPWED size combination 155–250 delivers up to 9,066 Nm — the same as WPEDA since the worm gear internals are identical.
▶ Are oil volumes in WPWED adjusted per shaft direction?
Yes. The WPW shaft direction affects oil sump geometry in both stage chambers. Use the WPWED lubrication table which specifies the correct oil volume for each chamber at each WPW shaft direction configuration.

Get Your WPWED Quote Today

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