EP-NMRV090 Aluminium Worm Reducer

The EP-NMRV090 aluminium worm reducer delivers up to 479 Nm across ratios 7.5:1 to 100:1 at 13 kg. Centre distance 90 mm, Ø35/38 mm output, IEC 56-180 motor frames, four flanges FA/FB/FC/FD. Input 0.37-4 kW. Heavy-duty aluminium alternative to cast iron for renewable energy tracking, process agitators, and industrial conveyors.

Descripción

EP-NMRV090 Heavy-Duty Aluminium Worm Reducer – Product Overview

El EP-NMRV090 delivers genuine heavy-duty capability in an aluminium housing – up to 479 Nm output torque from input powers up to 4 kW. At 13 kg with 90 mm centre distance, it remains 40% lighter than comparable cast iron units while handling industrial conveyor head drives, large agitator mechanisms, and renewable energy tracking systems. The Ø35 mm output shaft with optional Ø38 mm matches heavy-duty coupling and sprocket standards used across Australian industrial applications. IEC motor frames from 56 to 180 connect via B5 or B14 flange – the widest motor range in the mid-NMRV series. Four output flanges FA, FB, FC, FD and compatibility with PC080 helical pre-stages provide maximum configuration flexibility for demanding continuous-duty applications.

EP-NMRV090 aluminium worm gearbox 90mm centre distance heavy-duty industrial drive

EP-NMRV090 Technical Specifications

EP-NMRV090 aluminium worm reducer dimension drawing 90mm centre distance FA FB FC FD flanges

Parámetro Valor
Modelo EP-NMRV090
Distancia al centro 90 mm
Peso (sin motor) 13 kg
Eje de salida Ø35 mm h6 (optional Ø38 mm)
Ranura de chaveta de salida b=10mm, t=38.3mm (41.3 for 38mm)
Rango de relación 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Potencia de entrada 0.37 – 4 kW
Alojamiento Aleación de aluminio fundido a presión
Bastidores de motor IEC 56/63/71/80/90/100/112/132/160/180 B5 and B14
Clasificación IP IP54
Bridas de salida FA, FB, FC, FD
Montaje B3, B6, B7, B8, V5, V6
Preetapas helicoidales PC071, PC080

Performance Data at P1 = 1.5 kW (n1 = 1400 rpm)

Relación n2 (rpm) Par motor (Nm) Factor de servicio Fr2 (N)
20 70 172 2.1 4273
25 56 210 1.6 4603
30 46.7 239 1.7 4891
40 35 307 1.2 5383
50 28 368 0.9 5799
60 23.3 424 0.8 6163

Datos de rendimiento a P1 = 0,75 kW (n1 = 1400 rpm)

Relación n2 (rpm) Par motor (Nm) Factor de servicio Fr2 (N)
50 28 184 1.8 5799
60 23.3 212 1.5 6163
80 17.5 258 1.1 6783
100 14 302 0.9 7306

Helical Pre-Stage and Double-Stage Combinations

Combinación Rango de relación Par máximo
PC080+NMRV090 90 – 240:1 477 Nm
PC071+NMRV090 176 – 294:1 363 Nm
NMRV040/090 3000 – 5000:1 611 Nm

✓ Características y beneficios principales

⚒ 479 Nm – True Heavy-Duty in Aluminium
Handles industrial conveyor heads, large agitators, and energy system drives at torques that previously required cast iron housings. The NMRV090 proves aluminium can compete at heavy-duty levels.
⚙ IEC Frames 56 to 180 – Widest Motor Range
Accepts motors from 0.37 kW to 4 kW directly via B5 or B14 flange. Frame 180 support enables heavy-duty industrial applications in an aluminium package that weighs 40% less than cast iron.
❄ 13 kg vs 22+ kg Cast Iron Equivalent
40% lighter than comparable cast iron. Enables field installation by two workers without overhead crane – critical for remote renewable energy sites and underground mining operations.
⚖ PC080 Helical Pre-Stage Compatible
Extends the ratio range to 240:1 with higher transmission efficiency than equivalent double-worm configurations. The standard approach for solar tracker drives and slow-speed positioning systems.

⚙ Aplicaciones industriales

EP-NMRV090 aluminium worm reducer renewable energy solar tracker and industrial applications

☀ Solar Tracker Drives
90 mm aluminium worm reducer for photovoltaic panel tracking mechanisms. Paired with PC080 helical pre-stage, it achieves tracking ratios to 240:1 from a standard motor – the complete solar tracker drive solution.
☵ Process Agitator Drives
Large mixing vessel drives for chemical processing, water treatment, and food production. Ø35 or Ø38 output matches standard agitator shaft couplings directly without adaptor.
⚊ Industrial Conveyor Head Drives
Head drives for medium-heavy belt and chain conveyors in aggregate handling, timber processing, and recycling plants. 479 Nm handles loaded belt tension at sustained operating speeds.
⚒ Large Pump and Fan Drives
Low-speed drives for large dosing pumps, industrial ventilation fans, and cooling tower mechanisms up to 4 kW input power.

⚙ Guía de selección y posiciones de montaje

Select the NMRV090 for output torque requirements between 172 Nm and 479 Nm at input power up to 4 kW. Step up to the NMRV110 at 648 Nm for heavier loads. The NMRV075 at 233 Nm is more cost-effective for moderate-heavy applications.

Posición Código Nota de aceite
Horizontal B3 Relleno estándar
Invertido B8 Mayor llenado
Vertical hacia arriba V5 Relleno reducido
Vertical descendente V6 Relleno máximo
Montaje en pared L/R B6/B7 Según la tabla de montaje

NMRV inch series shaft dimensions and NEMA motor compatibility for NMRV090

⚖ Aluminio vs. Hierro fundido: Comparativa para trabajos pesados

At the 90 mm size class, the weight advantage of aluminium becomes increasingly significant for installation logistics and structural design. The NMRV090 at 13 kg replaces cast iron units weighing 22+ kg.

Característica NMRV de aluminio Hierro fundido
Peso Encendedor 30-50% Más pesado
Corrosión Excelente Pobre
Disipación de calor Superior Moderado
Costo Más bajo Más alto
Ruido Bajo Moderado
Motor IEC Directo B5/B14 A menudo se necesita un adaptador

❓ Preguntas frecuentes

▶ What is the maximum output torque of the EP-NMRV090?
479 Nm at 30:1 ratio with approximately 3 kW input. At 100:1 ratio with 4 kW input: 302 Nm at 14 rpm output speed. Always verify service factor for your application.
▶ Does the NMRV090 support IEC frame 180 motors?
Yes. The NMRV090 is the first mid-range NMRV size accepting IEC frame 180 motors, enabling 4 kW input power for heavy-duty industrial applications.
▶ What is the PC080 helical pre-stage?
PC080 is a helical gear pre-stage that bolts onto the NMRV090 input flange. It provides ratios from 90:1 to 240:1 with higher transmission efficiency than equivalent double-worm combinations.
▶ When should I specify the Ø38 mm output shaft?
Choose 38 mm when output shaft radial or axial loads exceed the standard 35 mm shaft rating, or when your driven equipment uses 38 mm bore couplings or sprockets as standard.
▶ What is the thermal capacity of the EP-NMRV090 at 4 kW?
At 4 kW continuous input, verify thermal service factor remains above 1.0. Above 35°C ambient at 4 kW, consider duty cycle reduction or forced-air supplementary cooling.

★ Opiniones de los clientes

★★★★★

“NMRV090 on our solar farm tracker drives. 13 kg – our install crew handles it without a crane. Paired with PC080 for tracking ratio. Works perfectly across 200 panel arrays.”

Daniel S. – Sunfield Renewables Pty (Australia)

★★★★★

“Replaced cast iron 090 equivalents on our agitator drives. 40% lighter meant we could simplify the vessel mounting structure significantly. Reduced steel fabrication cost across 8 vessels.”

Thomas R. – Rhein Chemie GmbH (Germany)

★★★★★

“5 units on our timber conveyor head drives. 479 Nm handles the loaded belt even during wet season when log weight increases. Running 2 shifts per day for 20 months with zero issues.”

Antti V. – Nordic Timber Oy (Finland)

⚙ Productos y accesorios relacionados

⚙ Motores IEC: Frames 56-180, B5 and B14. ⚖ Bridas de salida: FA, FB, FC, FD. ⚖ Brazos de torsión: K1=200 mm. ⚙ Portadas: N2=86mm. ⚙ Etapas previas: Unidades helicoidales PC071 y PC080.

Brazo de torsión para la instalación en el eje del reductor de tornillo sin fin NMRVNMRV protective cover for input shaft

Get Your EP-NMRV090 Quote Today

Contact Ever Power for pricing, OEM specifications, and bulk orders. Email: [email protected]

✉ Solicitar presupuesto Acerca de Ever Power