Riduttore a vite senza fine in alluminio EP-NMRV090

The EP-NMRV090 aluminium worm reducer delivers up to 479 Nm across ratios 7.5:1 to 100:1 at 13 kg. Centre distance 90 mm, Ø35/38 mm output, IEC 56-180 motor frames, four flanges FA/FB/FC/FD. Input 0.37-4 kW. Heavy-duty aluminium alternative to cast iron for renewable energy tracking, process agitators, and industrial conveyors.

Descrizione

EP-NMRV090 Heavy-Duty Aluminium Worm Reducer – Product Overview

IL EP-NMRV090 delivers genuine heavy-duty capability in an aluminium housing – up to 479 Nm output torque from input powers up to 4 kW. At 13 kg with 90 mm centre distance, it remains 40% lighter than comparable cast iron units while handling industrial conveyor head drives, large agitator mechanisms, and renewable energy tracking systems. The Ø35 mm output shaft with optional Ø38 mm matches heavy-duty coupling and sprocket standards used across Australian industrial applications. IEC motor frames from 56 to 180 connect via B5 or B14 flange – the widest motor range in the mid-NMRV series. Four output flanges FA, FB, FC, FD and compatibility with PC080 helical pre-stages provide maximum configuration flexibility for demanding continuous-duty applications.

EP-NMRV090 aluminium worm gearbox 90mm centre distance heavy-duty industrial drive

EP-NMRV090 Technical Specifications

EP-NMRV090 aluminium worm reducer dimension drawing 90mm centre distance FA FB FC FD flanges

Parametro Valore
Modello EP-NMRV090
Distanza dal centro 90 mm
Peso (senza motore) 13 kg
Albero di uscita Ø35 mm h6 (optional Ø38 mm)
Scanalatura di uscita b=10mm, t=38.3mm (41.3 for 38mm)
Intervallo di rapporto 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Potenza in ingresso 0.37 – 4 kW
Alloggi lega di alluminio pressofusa
Telai motore IEC 56/63/71/80/90/100/112/132/160/180 B5 and B14
Grado di protezione IP IP54
Flange di uscita FA, FB, FC, FD
Montaggio B3, B6, B7, B8, V5, V6
Pre-stadi elicoidali PC071, PC080

Performance Data at P1 = 1.5 kW (n1 = 1400 rpm)

Rapporto n2 (giri/min) Coppia (Nm) Fattore di servizio Fr2 (N)
20 70 172 2.1 4273
25 56 210 1.6 4603
30 46.7 239 1.7 4891
40 35 307 1.2 5383
50 28 368 0.9 5799
60 23.3 424 0.8 6163

Dati prestazionali a P1 = 0,75 kW (n1 = 1400 giri/min)

Rapporto n2 (giri/min) Coppia (Nm) Fattore di servizio Fr2 (N)
50 28 184 1.8 5799
60 23.3 212 1.5 6163
80 17.5 258 1.1 6783
100 14 302 0.9 7306

Helical Pre-Stage and Double-Stage Combinations

Combinazione Intervallo di rapporto Coppia massima
PC080+NMRV090 90 – 240:1 477 Nm
PC071+NMRV090 176 – 294:1 363 Nm
NMRV040/090 3000 – 5000:1 611 Nm

✓ Caratteristiche e vantaggi principali

⚒ 479 Nm – True Heavy-Duty in Aluminium
Handles industrial conveyor heads, large agitators, and energy system drives at torques that previously required cast iron housings. The NMRV090 proves aluminium can compete at heavy-duty levels.
⚙ IEC Frames 56 to 180 – Widest Motor Range
Accepts motors from 0.37 kW to 4 kW directly via B5 or B14 flange. Frame 180 support enables heavy-duty industrial applications in an aluminium package that weighs 40% less than cast iron.
❄ 13 kg vs 22+ kg Cast Iron Equivalent
40% lighter than comparable cast iron. Enables field installation by two workers without overhead crane – critical for remote renewable energy sites and underground mining operations.
⚖ PC080 Helical Pre-Stage Compatible
Extends the ratio range to 240:1 with higher transmission efficiency than equivalent double-worm configurations. The standard approach for solar tracker drives and slow-speed positioning systems.

⚙ Applicazioni industriali

EP-NMRV090 aluminium worm reducer renewable energy solar tracker and industrial applications

☀ Solar Tracker Drives
90 mm aluminium worm reducer for photovoltaic panel tracking mechanisms. Paired with PC080 helical pre-stage, it achieves tracking ratios to 240:1 from a standard motor – the complete solar tracker drive solution.
☵ Process Agitator Drives
Large mixing vessel drives for chemical processing, water treatment, and food production. Ø35 or Ø38 output matches standard agitator shaft couplings directly without adaptor.
⚊ Industrial Conveyor Head Drives
Head drives for medium-heavy belt and chain conveyors in aggregate handling, timber processing, and recycling plants. 479 Nm handles loaded belt tension at sustained operating speeds.
⚒ Large Pump and Fan Drives
Low-speed drives for large dosing pumps, industrial ventilation fans, and cooling tower mechanisms up to 4 kW input power.

⚙ Guida alla selezione e posizioni di montaggio

Select the NMRV090 for output torque requirements between 172 Nm and 479 Nm at input power up to 4 kW. Step up to the NMRV110 at 648 Nm for heavier loads. The NMRV075 at 233 Nm is more cost-effective for moderate-heavy applications.

Posizione Codice Nota sull'olio
Orizzontale B3 Riempimento standard
Invertito B8 Riempimento aumentato
Verticale verso l'alto V5 Riempimento ridotto
Verticale verso il basso V6 Riempimento massimo
Montaggio a parete L/R B6/B7 Secondo la tabella di montaggio

NMRV inch series shaft dimensions and NEMA motor compatibility for NMRV090

⚖ Alluminio contro ghisa: confronto tra materiali per impieghi gravosi

At the 90 mm size class, the weight advantage of aluminium becomes increasingly significant for installation logistics and structural design. The NMRV090 at 13 kg replaces cast iron units weighing 22+ kg.

Caratteristica Alluminio NMRV Ghisa
Peso Accendino 30-50% Più pesante
Corrosione Eccellente Povero
Dissipazione del calore Superiore Moderare
Costo Inferiore Più alto
Rumore Basso Moderare
Motore IEC Diretto B5/B14 Spesso è necessario un adattatore

❓ Domande frequenti

▶ What is the maximum output torque of the EP-NMRV090?
479 Nm at 30:1 ratio with approximately 3 kW input. At 100:1 ratio with 4 kW input: 302 Nm at 14 rpm output speed. Always verify service factor for your application.
▶ Does the NMRV090 support IEC frame 180 motors?
Yes. The NMRV090 is the first mid-range NMRV size accepting IEC frame 180 motors, enabling 4 kW input power for heavy-duty industrial applications.
▶ What is the PC080 helical pre-stage?
PC080 is a helical gear pre-stage that bolts onto the NMRV090 input flange. It provides ratios from 90:1 to 240:1 with higher transmission efficiency than equivalent double-worm combinations.
▶ When should I specify the Ø38 mm output shaft?
Choose 38 mm when output shaft radial or axial loads exceed the standard 35 mm shaft rating, or when your driven equipment uses 38 mm bore couplings or sprockets as standard.
▶ What is the thermal capacity of the EP-NMRV090 at 4 kW?
At 4 kW continuous input, verify thermal service factor remains above 1.0. Above 35°C ambient at 4 kW, consider duty cycle reduction or forced-air supplementary cooling.

★ Recensioni dei clienti

★★★★★

“NMRV090 on our solar farm tracker drives. 13 kg – our install crew handles it without a crane. Paired with PC080 for tracking ratio. Works perfectly across 200 panel arrays.”

Daniel S. – Sunfield Renewables Pty (Australia)

★★★★★

“Replaced cast iron 090 equivalents on our agitator drives. 40% lighter meant we could simplify the vessel mounting structure significantly. Reduced steel fabrication cost across 8 vessels.”

Thomas R. – Rhein Chemie GmbH (Germany)

★★★★★

“5 units on our timber conveyor head drives. 479 Nm handles the loaded belt even during wet season when log weight increases. Running 2 shifts per day for 20 months with zero issues.”

Antti V. – Nordic Timber Oy (Finland)

⚙ Prodotti e accessori correlati

⚙ Motori IEC: Frames 56-180, B5 and B14. ⚖ Flange di uscita: FA, FB, FC, FD. ⚖ Bracci di torsione: K1=200mm. ⚙ Copertine: N2=86mm. ⚙ Fasi preliminari: Unità elicoidali PC071, PC080.

Braccio di torsione per l'installazione su albero del riduttore a vite senza fine NMRVNMRV protective cover for input shaft

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Contact Ever Power for pricing, OEM specifications, and bulk orders. Email: [email protected]

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