WPKZ Single Speed Cast Iron Worm Reducer — WP Series

The WPKZ worm reducer combines Z-type circular flange mount with K-type hollow bore output — flanged vessel installation with direct shaft connection, no output coupling. Sizes 50–135 mm, ratio 1/5–1/60, weights 7–80 kg. The flange-mount shaft-through drive.

Description

WPKZ K+Z Flange-Mount Hollow Bore Cast Iron Worm Reducer — Product Overview

Vessel nozzle drives that require a coupling-free shaft connection face a specific engineering challenge: the Z-type flange mounts on the vessel, but the driven shaft needs to enter without a coupling. The WPKZ resolves this by combining the Z-type circular flange housing with a K-type hollow bore output. Mount the Z-flange to the vessel nozzle, insert the driven shaft through the hollow bore, key it, and the drive is complete — no coupling at the vessel interface.

This is the standard architecture for vessel-mounted shaft drives in food processing, pharmaceutical, and chemical industries where coupling hardware at the vessel nozzle level creates contamination risk or complicates validation documentation.

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WPKZ K+Z circular flange hollow bore single speed cast iron worm reducer vessel nozzle

WPKZ Worm Reducer Specifications

WPKZ Z-flange hollow bore worm reducer dimension drawing

Paramètre Spécification
Série Vitesse unique
Structure du logement Solid integral cast iron
Configuration d'entrée Solid shaft — vertical upward (T-type, from top)
Configuration de sortie Hollow bore — K-type through-hole
Taux de réduction 1/5–1/60
Distance du centre 50–135 mm
Montage Z-type circular flange mount + K hollow bore output
Matériau du boîtier FC20+ fonte grise (GG20)
Matériau de roue à vis sans fin Bronze à l'étain ZCuSn10Pb1
Matériau de la tige de vis sans fin 20CrMnTi, surface de 55 à 60 HRC
Lubrification N220–N320 (−30 °C–40 °C) ; N320–N460 (40 °C–65 °C)
Température maximale de l'huile 95 °C en continu
Plage de poids 7–80 kg
Fonctionnalité spéciale K+Z: flange mount housing + hollow bore output — vessel nozzle drive with direct shaft insertion

Size & Dimension Data

Taille Rapport Puissance absorbée (kW) Couple de sortie (Nm) AB (mm) LL (mm) B (mm) CC (mm) Poids (kg)
50 1/5–1/50 108 77 150 50 7
60 1/10–1/50 120 82 168 60 10
70 1/15–1/50 140 95 194 70 15
80 1/20–1/50 160 100 214 80 20
100 1/25–1/50 190 135 254 100 35
120 1/30–1/50 219 160 282 120 60
135 1/40–1/60 249 170 317 135 80

WPKZ Worm Reducer — Core Features

■ K+Z: Flange Mount + Coupling-Free Shaft Output

The only WP reducer that combines vessel nozzle flange mounting with hollow bore shaft insertion. No coupling hardware at the vessel nozzle level — the shaft passes through the K-bore directly.

■ Z-Type 360° Rotational Positioning

Rotate the circular flange housing to any angular position during installation — directing the K-bore to precisely align with the driven shaft axis before bolting to the vessel nozzle.

■ Hollow Bore 22.8–64.4 mm Across 7 Sizes

Bore diameters from 22.8 mm (size 50) to 64.4 mm (size 135) cover the driven shaft diameters typical of process vessel agitator and conveyor shaft applications.

■ T-Type Top-Entry Input for Overhead Motor

Input shaft enters from above, positioning the motor directly overhead the vessel nozzle — the standard arrangement for vessel-top drive installations in process industries.

■ FC20+ Cast Iron for CIP Environments

Z-flange mounting at vessel nozzle level exposes the housing to cleaning-in-place chemicals and steam. FC20+ cast iron provides better chemical and moisture resistance than aluminium.

■ No Coupling Hardware at Vessel Interface

Eliminating the output coupling removes one contamination risk point, one lubrication maintenance point, and one fatigue failure mode from the vessel nozzle drive — essential in GMP-regulated production environments.

WPKZ Worm Reducer — Industry Applications

WPKZ hollow bore flange mount worm reducer food pharmaceutical vessel applications

⚔ Food Processing Vessel Shaft Drives

Z-flange to vessel nozzle, shaft through K-bore — no coupling in the product zone. Clean drive architecture that simplifies GMP compliance documentation and reduces contamination risk.

☵ Pharmaceutical Mixer Shaft Drives

Coupling-free vessel nozzle drive for bioreactors and mixing vessels. K-bore eliminates the shaft coupling from the validated vessel boundary — simplifying change control and periodic inspection protocols.

⚒ Chemical Process Vessel Agitators

In chemical environments where coupling hardware requires compatible materials, WPKZ eliminates the coupling entirely — no compatibility verification required for the drive-to-shaft interface.

☷ Beverage Tank Discharge Drives

Z-flange mount to tank outlet nozzle with hollow bore for the discharge shaft — compact, coupling-free drive that contributes to the clean-zone design of beverage processing equipment.

Ever Power Manufacturing Quality — WPKZ Worm Reducer

Ever Power WPKZ hollow bore flange worm reducer manufacturing

■ ISO 9001:2000 Certified Production

Every unit is manufactured under ISO 9001:2000 quality management. Raw material inspection, in-process checks, and final assembly testing are fully documented and traceable to each unit’s serial number.

Marquage CE — Directive européenne 2006/42/CE relative aux machines

La conformité totale aux normes CE confirme le respect des normes européennes de sécurité et de conception pour la transmission de puissance mécanique, favorisant ainsi l'exportation vers les marchés de l'UE, du Royaume-Uni, de l'Australie et de la Nouvelle-Zélande.

■ Tests avant expédition : bruit, fuite, couple

Every unit passes three tests: noise below 68 dB(A) at rated load, 30-minute pressurisation leak test, and output torque within ±5% of rated. Non-conforming units are reworked — not shipped.

■ Certification des matériaux FC20+

Housing castings are verified by mill certificates for FC20 grade: minimum 220 MPa tensile strength, 160–200 HB hardness. Ultrasonic defect testing on size 135 and above.

WPKZ Worm Reducer — Customer Reviews

★★★★★

“WPKZ-80 on our vessel nozzle agitator shaft drives. Z-flange to nozzle, shaft through the K-bore — no coupling at the vessel flange level. Clean installation, no coupling contamination risk.”

Melbourne — C.N.
★★★★★

“Used WPKZ-100 on our column-mounted shaft drives. Z-flange to column, driven shaft through the hollow bore. Rotating Z-mount to align the shaft precisely took two minutes — no bracket fabrication.”

Auckland — S.P.
★★★★★

“WPKZ on our food processing vessel drives. Shaft inserts through K-bore, Z-flange on nozzle — eliminates coupling hardware entirely. Very clean drive architecture for food plant requirements.”

Singapore — L.A.
★★★★☆

“Good K+Z combination for vessel shaft applications. WPKZ-70 working well on our small process vessels. Would welcome a smaller size 40 mm for very compact vessel nozzle installations.”

Bangkok — W.T.

Frequently Asked Questions — WPKZ Worm Reducer

▶ What unique installation capability does the WPKZ offer versus the WPZ?
The WPZ has a solid horizontal output shaft requiring a coupling. The WPKZ replaces the solid output with a K-type hollow bore — the driven shaft inserts directly through the output bore, eliminating the coupling hardware. Both mount via Z-type circular flange.
▶ What driven shaft diameters does the WPKZ hollow bore accept?
Bore diameters by size: 50=22.8 mm, 60=28.3 mm, 70=33.3 mm, 80=38.3 mm, 100=43.3 mm, 120=48.8 mm, 135=64.4 mm. All keyways follow GB/T 1095 standard.
▶ How is the WPKZ installed on a vessel nozzle with a driven shaft?
1) Bolt the Z-type flange to the vessel nozzle at the required output shaft orientation. 2) Insert the driven shaft through the K hollow bore. 3) Install the key in the aligned keyway. 4) Tighten set screws. 5) Connect the motor to the T-type top input shaft.
▶ What is the advantage of hollow bore over solid output on a vessel-mounted drive?
With a solid output shaft, the coupling hardware is exposed at the vessel flange level — in food, pharma, and chemical environments, this creates a contamination risk and additional maintenance point. The hollow bore eliminates the coupling — the shaft passes through cleanly.
▶ Can the WPKZ Z-flange be positioned to direct the shaft through the vessel in any direction?
Yes. The Z-type circular flange allows housing rotation to any angular position during installation, enabling the K-type hollow bore to be oriented in the exact shaft direction required by the vessel geometry.

Get Your WPKZ Quote Today

Indiquez à Ever Power les exigences de votre application : couple, rapport de réduction, montage et dimensions de l’arbre. Réponse de nos ingénieurs sous 24 h. Spécifications personnalisées pour les fabricants d’équipement d’origine (OEM), tarifs dégressifs et livraison internationale disponibles.