설명
WPWEDO Double Speed Cast Iron Worm Reducer — Product Overview
그만큼 WPWEDO addresses the full specification for motorised vertical agitator drives in process plant environments: direct IEC motor without adaptor, vertical upward output shaft, in-situ worm wheel inspection without motor or shaft disconnection, extreme ratio without VFD, and universal input shaft direction for flexible motor positioning. All five requirements are met by a single product.
WPWEDO Double Speed Worm Reducer Specifications
| 매개변수 | 사양 |
|---|---|
| 시리즈 | Double Speed WPWE+D+O |
| 주택 | D-type split cast iron, dual-stage, WPW universal body |
| 입력 | IEC motor flange — D-type, multiple WPW directions |
| 산출 | 솔리드 샤프트 - 수직 상향형(O형) |
| 비율 범위 | 1/200–1/900+ |
| 크기 조합 | 40~70mm ~ 155~250mm |
| 설치 | Foot-mount, D-split, IEC flange, O vertical output, WPW universal body |
| 주택 자재 | FC20+ 회주철, 이중 챔버 |
| 웜 휠 | 정합 쌍 주석-청동 ZCuSn10Pb1, 두 단계 모두 |
| 웜 샤프트 | 20CrMnTi 표면 경화 처리, 55–60 HRC, 두 단계 모두 |
| 매끄럽게 하기 | N220–N320 (−30°C–40°C); N320–N460 (40°C–65°C), 두 챔버 모두 |
| 최대 오일 온도 | 95°C 연속 |
| 무게 범위 | 19–450 kg |
| 주요 특징 | WPW universal body + D-IEC + O vertical + D-split + double-stage — motorised universal vertical agitator drive |
크기 조합 및 성능 데이터
| 사이즈 콤보 | 비율 | 입력(kW) | 출력 토크(Nm) | (mm) | AA (mm) | AB (mm) | BB(mm) | 무게(kg) |
|---|---|---|---|---|---|---|---|---|
| 40~70세 | 1/200 | 0.12 | 63–177 | 314 | 153 | 131 | 75 | 19 |
| 50~80세 | 1/300 | 0.18 | 97–252 | 314 | 144 | 142 | 83 | 27 |
| 60~100 | 1/400 | 0.37 | 195–561 | 387 | 175 | 169 | 91 | 45 |
| 70~120 | 1/500 | 0.75 | 384–1,166 | 425/445 | 193 | 175 | 109/111 | 75 |
| 80~135세 | 1/600 | 1.5 | 616–1,811 | 499 | 226 | 210 | 125 | 103 |
| 100~155 | 1/800 | 1.5 | 854–2,100 | 570 | 269 | 252 | 148 | 147 |
| 120~175 | 1/900 | 3.0 | 1,798–4,463 | 631 | 287 | 255 | 181 | 204 |
| 135~200 | 1/900+ | 4.0 | 2,188–5,830 | 630/680 | 318 | — | 202 | 298 |
| 155~250 | 1/900+ | 5.5 | 2,841–9,066 | 815 | 380 | 385 | 247 | 470 |
WPWEDO Double Speed Worm Reducer — Core Features
■ Universal Body + IEC + O Vertical + D-Split + Double Stage
The WPWEDO combines the WPW universal input shaft direction flexibility, IEC direct motor mounting, O-type vertical upward output, D-split in-situ maintenance cover, and dual-stage extreme ratios in a single FC20+ cast iron housing — the maximum-specification motorised universal vertical agitator drive.
■ IEC Flange + O Vertical + D-Split + Double Stage — Complete Feature Set
Four features combined: direct motor mount, vertical upward output, in-situ maintenance, extreme ratio. Universal WPW body adds the fifth: multiple input shaft directions.
■ Output Torque to 9,066 Nm — Universal Motorised Vertical Drive
WPWEDO worm gear internals are identical to WPEDO. Universal WPW body does not reduce torque capacity — size 155–250 delivers up to 9,066 Nm.
■ D-Split Cover — In-Situ Access with Motor and Agitator Shaft Connected
Cover removes while IEC motor and vertical agitator shaft remain connected. Both worm stage chambers accessible in-situ for worm wheel inspection and planned maintenance.
■ Multiple WPW Input Shaft Directions — Universal Motor Positioning
Universal body accommodates different motor position requirements across the installed base — one WPWEDO model covers all motor positioning configurations for vertical agitator applications.
■ Independent Dual Oil Chambers — O-Type Adjusted Volumes
Two independently sealed chambers with O-type adjusted oil volumes per the WPWEDO lubrication table.
WPWEDO Worm Reducer — Industry Applications
⚔ Universal Motorised Vertical Agitator Platform
WPWEDO provides the complete motorised vertical agitator drive: IEC motor direct, vertical upward output, extreme ratio without VFD, in-situ inspection, and universal input shaft direction for varied motor positions across a process plant.
☵ Chemical Process Vessel Multi-Motor-Position Drives
Chemical plants with vertical agitator drives in multiple motor position configurations standardise on WPWEDO universal body — one product covers all motor position constraints with IEC direct, vertical output, and in-situ inspection.
⚒ Food Plant Universal Vertical Mixer Drives
Food processing plants with vertical mixer drives in multiple orientations use WPWEDO for consistent IEC direct motor, vertical output, and D-split hygiene inspection access across all drive positions.
⚊ Infrastructure Slow Vertical Drive Platform
Water treatment and utility infrastructure slow vertical drives with varying motor position constraints use WPWEDO as the universal motorised vertical drive — one product, all motor positions, 20+ year inspection capability.
Ever Power Manufacturing Quality — WPWEDO Worm Reducer
■ ISO 9001:2000 — 2단계 조립 인증
두 개의 웜 기어 어셈블리는 모두 ISO 9001:2000 표준에 따라 제조 및 테스트됩니다. 각 장치의 최종 조립 전에 기어 간 정렬 및 기어비 정확도를 검증합니다.
■ CE 마크 — EU 기계류 지침 2006/42/EC
EU, 영국, 호주 및 뉴질랜드 시장 수출 시 재인증 없이 CE 규격을 완벽하게 준수합니다.
■ 출하 전 테스트: 소음, 누출, 토크
정격 부하 시 소음은 68dB(A) 미만이며, 두 기어 챔버 모두 30분 동안 가압 후 출력 토크는 정격 토크의 ±5% 이내입니다. 불량품은 출하 전에 재작업됩니다.
■ FC20+ 소재 인증
두 하우징 모두 FC20 밀 인증서를 보유하고 있으며, 최소 인장 강도는 220 MPa, 경도는 160~200 HB입니다. 135~200 이상의 크기 조합에 대해서는 초음파 검사를 실시합니다.
WPWEDO Double Speed Worm Reducer — Customer Reviews
“WPWEDO on our wastewater treatment agitator drives. Universal body covers different motor positions in the plant, IEC motor direct, vertical output to agitator shaft, D-split for annual gear inspection in-situ. One product, all our vertical agitator drives.”
“Used WPWEDO on our chemical process vessel agitators. Multiple motor position configurations covered by one product model. IEC motor direct, 1/800 ratio vertical output, D-split inspection. Exactly what complex process plants need.”
“WPWEDO on our food plant vertical mixer drives. Universal body, IEC direct, O-vertical output, D-split for hygiene inspection. Standardised our entire vertical mixer drive system on one model.”
“Good universal motorised vertical drive unit. WPWEDO-80–135 covering all our agitator positions at 1/600 ratio. All features working correctly. Would appreciate a comprehensive O-type oil volume table in documentation.”
