WPO Single Speed Cast Iron Worm Reducer — WP Series

The WPO cast iron worm reducer delivers its output shaft vertically upward — the O-type configuration for agitators, vertical lift drives, and bottom-mounted mixer applications. Sizes 40–250 mm, ratio 1/5–1/60, output torque up to 2,371 Nm, weights 5–340 kg.

Description

WPO Vertical Output Cast Iron Worm Reducer — Product Overview

When an application requires the driven shaft to run vertically upward — agitators, vertical lift conveyors, or bottom-entry mixer drives — standard horizontal-output worm reducers require a right-angle attachment bracket that adds cost, height, and misalignment risk. The WPO eliminates this entirely by routing the output shaft vertically upward as standard, with the motor input entering horizontally from either side via the bilateral input shaft.

Internally the WPO uses the same FC20+ cast iron housing, ZCuSn10Pb1 tin-bronze worm wheel, and 20CrMnTi worm shaft as the WPA — delivering the same 2,371 Nm maximum output torque and 95°C continuous operating capability in 12 standard frame sizes from 40–250 mm centre distance.

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WPO O-type vertical upward output single speed cast iron worm reducer

WPO Worm Reducer Specifications

WPO worm reducer dimension drawing vertical output shaft

Parameter Specification
Series Single Speed
Housing Structure Solid integral cast iron
Input Configuration Solid shaft — horizontal, bilateral
Output Configuration Solid shaft — vertical upward (O-type)
Reduction Ratio 1/5–1/60
Centre Distance 40–250 mm
Mounting Foot-mount, O-type vertical upward output
Housing Material FC20+ grey cast iron (GG20)
Worm Wheel Material Tin-bronze ZCuSn10Pb1
Worm Shaft Material 20CrMnTi, 55–60 HRC surface
Lubrication N220–N320 (−30°C–40°C); N320–N460 (40°C–65°C)
Max Oil Temperature 95°C continuous
Weight Range 5–340 kg
Special Feature O-type: output shaft exits vertically upward — for vertical agitators and lift drives

Size & Performance Data

Size Ratio Input Power (kW) Output Torque (Nm) A (mm) AB (mm) B (mm) BB (mm) Weight (kg)
40 1/5–1/60 0.48–0.12 17–26 143 87 74 45 5
50 1/5–1/60 0.80–0.20 28–43 175 108 97 50 6
60 1/5–1/60 1.25–0.32 45–70 198 120 112 55 10
70 1/5–1/60 1.95–0.52 70–113 231 140 131 65 15.5
80 1/5–1/60 2.65–0.75 95–163 261 160 142 70 24
100 1/5–1/60 4.45–1.00 170–229 322 190 169 90 38
120 1/5–1/60 6.15–1.50 242–355 371 219 190 100 56
135 1/5–1/60 11.25–2.30 460–562 422 249 210 114 84
155 1/5–1/60 14.50–3.00 655–791 497 295 252 140 115
175 1/5–1/60 21.50–4.07 823–1078 534 314 255 155 140
200 1/5–1/60 22.60–5.58 1280–1449 580 342 319 175 200
250 1/5–1/60 33.20–8.62 1881–2371 705 420 385 200 340

WPO Worm Reducer — Core Features

■ O-Type Vertical Upward Output — No Right-Angle Bracket

The output shaft exits the housing vertically upward as standard. Connects directly to agitator shafts, vertical elevators, and lift mechanisms without the right-angle bracket fabrication that solid horizontal-output units require.

■ Bilateral Horizontal Input — Motor from Either Side

Despite the vertical output, the WPO retains the bilateral horizontal worm shaft input. Connect the motor from either side of the machine frame without a mirrored unit.

■ Same 2,371 Nm Capacity as WPA — Identical Internals

O-type output direction does not affect torque capacity. All WPO sizes share torque ratings with their WPA equivalents — the worm gear internals are unchanged.

■ 12 Frame Sizes: 5 kg to 340 kg

From compact 40 mm units for small mechanism drives to 250 mm heavy-duty units for industrial agitator applications — 12 sizes covering the full range of vertical output drive requirements.

■ Oil Volume Calibrated for O-Type Orientation

The oil fill volume for WPO O-type mounting is specified separately to the WPA, ensuring adequate worm wheel submersion depth with the output shaft pointing upward.

■ FC20+ Cast Iron for Wet Process Environments

Vertical agitator and mixer installations often involve moisture or process fluid splash. FC20+ cast iron resists the corrosion that degrades aluminium housings in humid or wet process environments.

WPO Worm Reducer — Industry Applications

WPO worm reducer water treatment agitator and vertical drive applications

⚔ Wastewater Treatment Agitators

WPO vertical upward output connects directly to clarifier and aeration basin agitator shafts. Eliminates the right-angle attachment bracket and its associated alignment, cost, and maintenance overhead.

☵ Vertical Mixer Drives

Bottom-entry vessel mixer shafts require a vertical drive output. WPO foot-mount installation positions the motor horizontally alongside the vessel while the output drives the agitator shaft upward.

⚊ Vertical Lift Conveyors

For Z-conveyor and vertical lift systems where the drive shaft runs vertically, WPO eliminates the coupling and bevel gear stage that horizontal-output reducers require to change shaft direction.

⚛ Fan & Blower Shaft Drives

Vertical-axis fan impeller shafts connect directly to the WPO upward output without coupling. Removes coupling mass imbalance risk and eliminates coupling maintenance from the fan service schedule.

Ever Power Manufacturing Quality — WPO Worm Reducer

Ever Power WPO worm reducer manufacturing facility

■ ISO 9001:2000 Certified Production

Every unit is manufactured under ISO 9001:2000 quality management. Raw material inspection, in-process checks, and final assembly testing are fully documented and traceable to each unit’s serial number.

■ CE Marking — EU Machinery Directive 2006/42/EC

Full CE compliance confirms adherence to European safety and design standards for mechanical power transmission, supporting export to EU, UK, Australian, and New Zealand markets.

■ Pre-Shipment Testing: Noise, Leak, Torque

Every unit passes three tests: noise below 68 dB(A) at rated load, 30-minute pressurisation leak test, and output torque within ±5% of rated. Non-conforming units are reworked — not shipped.

■ FC20+ Material Certification

Housing castings are verified by mill certificates for FC20 grade: minimum 220 MPa tensile strength, 160–200 HB hardness. Ultrasonic defect testing on size 135 and above.

WPO Worm Reducer — Customer Reviews

★★★★★

“WPO-100 driving vertical agitators in our wastewater treatment plant. Vertical upward shaft connects directly to the agitator — no right-angle attachment bracket needed. 18 months, zero issues.”

Perth — C.L.
★★★★★

“Used WPO-80 on our bottom-entry mixer drives. O-type configuration gave us exactly the shaft direction we needed without custom fabrication. Straightforward installation.”

Auckland — P.W.
★★★★★

“WPO-120 on our chemical dissolution vessel agitators. Bilateral horizontal motor input and vertical shaft output allowed the most compact drive arrangement above the vessel lid.”

Singapore — D.H.
★★★★☆

“Good performance on vertical lift applications. WPO-60 drives our small batch elevator. Oil volume adjustment for O-orientation was straightforward following the Ever Power lubrication guide.”

Nagoya — T.F.

Frequently Asked Questions — WPO Worm Reducer

▶ How does WPO differ from the standard WPA?
The WPA output shaft exits horizontally. The WPO output shaft exits vertically upward. The worm gear internals, torque ratings, housing dimensions, and mounting footprint are otherwise identical at each size.
▶ What oil level adjustment is required for WPO vertical-upward output orientation?
With the output shaft pointing up, the worm wheel partially exits the standard oil sump level. Refer to the WPO-specific oil volume table — the fill volume is typically higher than the WPA equivalent to maintain adequate gear mesh submersion.
▶ Can the WPO horizontal input shaft connect from either side?
Yes. The WPO retains the bilateral horizontal input shaft of the WPA. The motor can connect from either side of the worm shaft without ordering a mirrored unit.
▶ What is the maximum continuous output torque of the WPO size 250?
The WPO size 250 delivers 1,881–2,371 Nm at 1/5–1/60 ratio — identical to the WPA size 250 since the worm gear internals are the same. The O-type designation affects only the output shaft direction, not torque capacity.
▶ Is the WPO suitable for continuous-duty agitator applications?
Yes. The WPO is rated for 95°C continuous oil temperature, suitable for 24/7 agitator and mixer duty. The cast iron housing dissipates heat effectively. Change oil every 2,500 operating hours in continuous-duty applications.

Get Your WPO Quote Today

Tell Ever Power your application requirements — torque, ratio, mounting, and shaft dimensions. Engineering response within 24 hours. OEM custom specifications, bulk pricing, and global shipping available.