Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox offers been designed with a specific torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid design ensures highest performance whilst becoming space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disc (with or with out shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 unique sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, as well as universal mounting capability.
All of these options are made feasible by a modular style concept that begins with a cubic casing.
The EP-Series is an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for electric power transmission, high torque, or dynamic applications. These gearboxes characteristic sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a trusted and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your model design.
Below is a selection of EP-Series gearboxes. You can get the full products, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Vitality spiral bevel gearboxes are ideal for universal use because of their machine-friendly building and adaptability. The efficient and reliable best performer is available in different versions. Like all Ever-Electricity spiral bevel gearboxes, they are manufactured using the present day production method of ground circular arc tooth according to Ever-Vitality. For clients, this means higher toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with stable shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes will be characterised by top quality and robust performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are produced in four different versions. The get and the wheel are mainly made out of Ever-Power spiral gearing providing a peaceful, steady and efficient operation.
Type EP is the standard version where in fact the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for tranny of high torques in low revolutions. The bearings will be strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox produced according to consumer requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an result torque of up to 1,000 Nm and can end up being fitted with a electric motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and will be provided in a hygienic version with a lubricant accepted for the food industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. When there is a want for unique shafts or flanges, we’ve great experience in adapting gearboxes – also in smaller quantities – or in designing particular gearboxes for example with gear housings in stainless or as accuracy gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears by the distinctions in helix angles, they can be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do possess helix angles. However, due to the fact that manufacture facilities for directly bevel gears are becoming rare and the fact that directly bevel gears teeth cannot be polished, making spiral bevel gears which can be polished superior with regards to noise reduction, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg technique, which each have differing teeth shapes, and presently most gears use the Gleason method. Incidentally, all gears produced by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-house heat treatment make us extremely flexible and responsive. We work together in partnership with you, providing information and assistance for your specific program, guiding you through idea, design and manufacture according to your individual requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three additional shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for make use of in the meals industry
Various corrosion resilient finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time by being extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and are space saving.
The large precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, flexible locknut design.
Spiral bevel gears are designed for applications that require high speed and large torque power. They are able to help cut consumer costs by providing long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced threat of overheating. Curved teeth and deeper traction between those the teeth ensures better asset availability to improve flexible performance and extend equipment life.
Spiral bevel gears are actually bevel gears with helical teeth positioned in a 90-degree angle. The teeth are designed with hook curve to provide better flexibility and traction. Although they can be considered a hypoid gear, they haven’t any offsets, which indicates they’ll not slip during procedure. This ensures smooth, dependable transmission well suited for high-speed, high-torque applications.