설명
WPEDX Double Speed Cast Iron Worm Reducer — Product Overview
Ceiling-mounted slow-speed drive applications require extreme ratio reduction, direct motor mounting, and maintenance access in-position simultaneously. The WPEDX provides all four: the IEC motor flange eliminates the adaptor plate, the X-type output shaft points downward for the driven equipment below, the D-split cover opens in the ceiling-mount position for worm wheel inspection, and the dual worm stages achieve ratios from 1/200 to 1/900+.
WPEDX Double Speed Worm Reducer Specifications
| 매개변수 | 사양 |
|---|---|
| 시리즈 | Double Speed WPED+X |
| 주택 | D-type split cast iron, dual-stage |
| 입력 | IEC motor flange — horizontal (D-type) |
| 산출 | Solid shaft — vertical downward (X-type) |
| 비율 범위 | 1/200–1/900+ |
| 크기 조합 | 40~70mm ~ 155~250mm |
| 설치 | Inverted/ceiling foot-mount, D-split, IEC flange, X downward output |
| 주택 자재 | FC20+ 회주철, 이중 챔버 |
| 웜 휠 | 정합 쌍 주석-청동 ZCuSn10Pb1, 두 단계 모두 |
| 웜 샤프트 | 20CrMnTi 표면 경화 처리, 55–60 HRC, 두 단계 모두 |
| 매끄럽게 하기 | N220–N320 (−30°C–40°C); N320–N460 (40°C–65°C), 두 챔버 모두 |
| 최대 오일 온도 | 95°C 연속 |
| 무게 범위 | 19–450 kg |
| 주요 특징 | D-split + IEC flange + X downward + double-stage — motorised inverted extreme ratio drive, in-situ access |
크기 조합 및 성능 데이터
| 사이즈 콤보 | 비율 | 입력(kW) | 출력 토크(Nm) | (mm) | AA (mm) | AB (mm) | BB(mm) | 무게(kg) |
|---|---|---|---|---|---|---|---|---|
| 40~70세 | 1/200 | 0.12 | 63–177 | 314 | 153 | 131 | 75 | 19 |
| 50~80세 | 1/300 | 0.18 | 97–252 | 314 | 144 | 142 | 83 | 27 |
| 60~100 | 1/400 | 0.37 | 195–561 | 387 | 175 | 169 | 91 | 45 |
| 70~120 | 1/500 | 0.75 | 384–1,166 | 425/445 | 193 | 175 | 109/111 | 75 |
| 80~135세 | 1/600 | 1.5 | 616–1,811 | 499 | 226 | 210 | 125 | 103 |
| 100~155 | 1/800 | 1.5 | 854–2,100 | 570 | 269 | 252 | 148 | 147 |
| 120~175 | 1/900 | 3.0 | 1,798–4,463 | 631 | 287 | 255 | 181 | 204 |
| 135~200 | 1/900+ | 4.0 | 2,188–5,830 | 630/680 | 318 | — | 202 | 298 |
| 155~250 | 1/900+ | 5.5 | 2,841–9,066 | 815 | 380 | 385 | 247 | 470 |
WPEDX Double Speed Worm Reducer — Core Features
■ IEC Flange + X Downward + D-Split + Double Stage — Complete Inverted Motorised Drive
The WPEDX delivers four functions simultaneously: direct IEC motor mount (no adaptor), X-type vertical downward output, D-split in-situ maintenance cover access, and two-stage extreme ratio reduction — the complete solution for motorised ceiling-mount ultra-slow drives.
■ D-Split Housing — Ceiling-Position Worm Wheel Access
Remove the housing cover in the inverted ceiling-mount position without disturbing motor or output shaft connections. Both worm stage chambers are accessible in-situ for planned maintenance.
■ Output Torque to 9,066 Nm — D+X Does Not Reduce Capacity
WPEDX worm gear internals are identical to WPEDA. D+X configuration affects mounting and output direction only — torque capacity is unchanged.
■ IEC 72-1 Flange — Direct Motor Mount on Ceiling Structure
Motor bolts on in four bolts in the inverted ceiling-mount position. IEC flange accuracy ensures permanent motor-reducer alignment even in sustained inverted load conditions.
■ Independent Oil Chambers for X-Type Inverted Orientation
Both chambers use X-type adjusted oil volumes from the WPEDX lubrication table. Independent fill, gauge, and drain for each stage.
■ FC20+ Dual-Chamber Cast Iron — Inverted Structural Stability
FC20+ grey cast iron maintains dimensional stability under sustained inverted mounting loads — the housing does not deform or creep under the weight of the unit and motor in ceiling-mount configuration.
WPEDX Worm Reducer — Industry Applications
⚊ Mining Overhead Conveyor Slow Drives + Maintenance
WPEDX ceiling-mount combines IEC direct motor, X-type downward shaft for the conveyor head, and D-split inspection access in position — the complete overhead mining drive solution that WPEX provides plus in-situ maintenance access.
⚒ Overhead Automated Gate Drives
Ceiling-mounted automated sluice gate and industrial barrier drives requiring direct IEC motor, extreme ratio, downward shaft output, and periodic gear inspection — WPEDX provides all four requirements.
☵ Sub-Floor Mechanism Drives — In-Situ Accessible
Extreme ratio ceiling drives for sub-floor conveyor and indexing mechanisms where planned maintenance access in-position is required in addition to direct motor mounting and downward output shaft.
⚛ Industrial Overhead Hoist Auxiliary Drives
Auxiliary drives for overhead industrial hoists and crane traversal systems requiring extreme ratios and direct IEC motor, ceiling-mount, with periodic gearbox inspection access in position.
Ever Power Manufacturing Quality — WPEDX Worm Reducer
■ ISO 9001:2000 — 2단계 조립 인증
두 개의 웜 기어 어셈블리는 모두 ISO 9001:2000 표준에 따라 제조 및 테스트됩니다. 각 장치의 최종 조립 전에 기어 간 정렬 및 기어비 정확도를 검증합니다.
■ CE 마크 — EU 기계류 지침 2006/42/EC
EU, 영국, 호주 및 뉴질랜드 시장 수출 시 재인증 없이 CE 규격을 완벽하게 준수합니다.
■ 출하 전 테스트: 소음, 누출, 토크
정격 부하 시 소음은 68dB(A) 미만이며, 두 기어 챔버 모두 30분 동안 가압 후 출력 토크는 정격 토크의 ±5% 이내입니다. 불량품은 출하 전에 재작업됩니다.
■ FC20+ 소재 인증
두 하우징 모두 FC20 밀 인증서를 보유하고 있으며, 최소 인장 강도는 220 MPa, 경도는 160~200 HB입니다. 135~200 이상의 크기 조합에 대해서는 초음파 검사를 실시합니다.
WPEDX Double Speed Worm Reducer — Customer Reviews
“WPEDX on ceiling-mounted mining conveyor drives. IEC motor direct, downward shaft to conveyor head, D-split cover opens for inspection from below while unit stays on ceiling structure. Eliminated scaffolding requirements for annual maintenance.”
“WPEDX-100–155 on our overhead automated gate drives. Direct IEC motor at 1/800 ratio, 2,100 Nm output, downward X-type shaft. Split cover accessible in position. Exactly right for our installation.”
“Used WPEDX on sub-floor mechanism drives at our distribution centre. Ceiling mount, downward output through floor, D-split for scheduled inspection without lowering the unit. Significant maintenance time saving.”
“Good D+X+double-stage combination. WPEDX-80–135 on our ceiling-mounted hoist auxiliaries. All features working as specified. Would like independent chamber pressure-test documentation for our safety case.”
