WPEDX Double Speed Cast Iron Worm Reducer — WP Series

The WPEDX double speed worm reducer combines D-split housing, IEC motor flange, vertical downward output, and two worm stages — ratios 1/200–1/900+, output torque to 9,066 Nm. Motorised ceiling/inverted extreme ratio drive with in-situ maintenance access.

Penerangan

WPEDX Double Speed Cast Iron Worm Reducer — Product Overview

Ceiling-mounted slow-speed drive applications require extreme ratio reduction, direct motor mounting, and maintenance access in-position simultaneously. The WPEDX provides all four: the IEC motor flange eliminates the adaptor plate, the X-type output shaft points downward for the driven equipment below, the D-split cover opens in the ceiling-mount position for worm wheel inspection, and the dual worm stages achieve ratios from 1/200 to 1/900+.

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WPEDX double speed cast iron worm reducer

WPEDX Double Speed Worm Reducer Specifications

WPEDX double speed worm reducer dimension drawing

Parameter Spesifikasi
Siri Double Speed WPED+X
Perumahan Besi tuang berpecah jenis-D, dua peringkat
Input Bebibir motor IEC — mendatar (jenis-D)
Keluaran Solid shaft — vertical downward (X-type)
Julat Nisbah 1/200–1/900+
Kombinasi Saiz 40–70 hingga 155–250 mm
Pemasangan Inverted/ceiling foot-mount, D-split, IEC flange, X downward output
Bahan Perumahan Besi tuang kelabu FC20+, ruang dua
Roda Cacing Pasangan timah-gangsa ZCuSn10Pb1 yang sepadan, kedua-dua peringkat
Aci Cacing 20CrMnTi dikeraskan dengan kes 55–60 HRC, kedua-dua peringkat
Pelinciran N220–N320 (−30°C–40°C); N320–N460 (40°C–65°C), kedua-dua ruang
Suhu Minyak Maks 95°C berterusan
Julat Berat 19–450 kg
Ciri Utama D-split + IEC flange + X downward + double-stage — motorised inverted extreme ratio drive, in-situ access

Gabungan Saiz & Data Prestasi

Kombo Saiz Nisbah Input (kW) Tork Output (Nm) A (mm) AA (mm) AB (mm) BB (mm) Berat (kg)
40–70 1/200 0.12 63–177 314 153 131 75 19
50–80 1/300 0.18 97–252 314 144 142 83 27
60–100 1/400 0.37 195–561 387 175 169 91 45
70–120 1/500 0.75 384–1,166 425/445 193 175 109/111 75
80–135 1/600 1.5 616–1,811 499 226 210 125 103
100–155 1/800 1.5 854–2,100 570 269 252 148 147
120–175 1/900 3.0 1,798–4,463 631 287 255 181 204
135–200 1/900+ 4.0 2,188–5,830 630/680 318 202 298
155–250 1/900+ 5.5 2,841–9,066 815 380 385 247 470

WPEDX Double Speed Worm Reducer — Core Features

■ IEC Flange + X Downward + D-Split + Double Stage — Complete Inverted Motorised Drive

The WPEDX delivers four functions simultaneously: direct IEC motor mount (no adaptor), X-type vertical downward output, D-split in-situ maintenance cover access, and two-stage extreme ratio reduction — the complete solution for motorised ceiling-mount ultra-slow drives.

■ D-Split Housing — Ceiling-Position Worm Wheel Access

Remove the housing cover in the inverted ceiling-mount position without disturbing motor or output shaft connections. Both worm stage chambers are accessible in-situ for planned maintenance.

■ Output Torque to 9,066 Nm — D+X Does Not Reduce Capacity

WPEDX worm gear internals are identical to WPEDA. D+X configuration affects mounting and output direction only — torque capacity is unchanged.

■ IEC 72-1 Flange — Direct Motor Mount on Ceiling Structure

Motor bolts on in four bolts in the inverted ceiling-mount position. IEC flange accuracy ensures permanent motor-reducer alignment even in sustained inverted load conditions.

■ Independent Oil Chambers for X-Type Inverted Orientation

Both chambers use X-type adjusted oil volumes from the WPEDX lubrication table. Independent fill, gauge, and drain for each stage.

■ FC20+ Dual-Chamber Cast Iron — Inverted Structural Stability

FC20+ grey cast iron maintains dimensional stability under sustained inverted mounting loads — the housing does not deform or creep under the weight of the unit and motor in ceiling-mount configuration.

WPEDX Worm Reducer — Industry Applications

WPEDX double speed worm reducer applications

⚊ Mining Overhead Conveyor Slow Drives + Maintenance

WPEDX ceiling-mount combines IEC direct motor, X-type downward shaft for the conveyor head, and D-split inspection access in position — the complete overhead mining drive solution that WPEX provides plus in-situ maintenance access.

⚒ Overhead Automated Gate Drives

Ceiling-mounted automated sluice gate and industrial barrier drives requiring direct IEC motor, extreme ratio, downward shaft output, and periodic gear inspection — WPEDX provides all four requirements.

☵ Sub-Floor Mechanism Drives — In-Situ Accessible

Extreme ratio ceiling drives for sub-floor conveyor and indexing mechanisms where planned maintenance access in-position is required in addition to direct motor mounting and downward output shaft.

⚛ Industrial Overhead Hoist Auxiliary Drives

Auxiliary drives for overhead industrial hoists and crane traversal systems requiring extreme ratios and direct IEC motor, ceiling-mount, with periodic gearbox inspection access in position.

Ever Power Manufacturing Quality — WPEDX Worm Reducer

Pembuatan pengurang cacing berkelajuan dua kali ganda Ever Power

■ ISO 9001:2000 — Diperakui Perhimpunan Dwi-Peringkat

Kedua-dua pemasangan peringkat cacing dihasilkan dan diuji di bawah ISO 9001:2000. Penjajaran antara peringkat dan ketepatan nisbah disahkan sebelum pemasangan akhir setiap unit.

■ Penandaan CE — Arahan Jentera EU 2006/42/EC

Pematuhan CE penuh untuk eksport ke pasaran EU, UK, Australia dan New Zealand tanpa pensijilan semula.

■ Ujian Pra-Penghantaran: Bunyi, Kebocoran, Tork

Bunyi bising di bawah 68 dB(A) pada beban yang dinilai, tekanan 30 minit bagi kedua-dua ruang gear, dan tork output dalam lingkungan ±5% daripada yang dinilai. Unit yang tidak mematuhi piawaian diolah semula sebelum penghantaran.

■ Pensijilan Bahan FC20+

Kedua-dua perumah mempunyai sijil kilang FC20: kekuatan tegangan minimum 220 MPa, kekerasan 160–200 HB. Ujian ultrasonik pada kombinasi saiz 135–200 dan ke atas.

WPEDX Double Speed Worm Reducer — Customer Reviews

★★★★★

“WPEDX on ceiling-mounted mining conveyor drives. IEC motor direct, downward shaft to conveyor head, D-split cover opens for inspection from below while unit stays on ceiling structure. Eliminated scaffolding requirements for annual maintenance.”

Kalgoorlie — D.T.
★★★★★

“WPEDX-100–155 on our overhead automated gate drives. Direct IEC motor at 1/800 ratio, 2,100 Nm output, downward X-type shaft. Split cover accessible in position. Exactly right for our installation.”

Perth — A.C.
★★★★★

“Used WPEDX on sub-floor mechanism drives at our distribution centre. Ceiling mount, downward output through floor, D-split for scheduled inspection without lowering the unit. Significant maintenance time saving.”

Melbourne — G.N.
★★★★☆

“Good D+X+double-stage combination. WPEDX-80–135 on our ceiling-mounted hoist auxiliaries. All features working as specified. Would like independent chamber pressure-test documentation for our safety case.”

Singapore — B.W.

Frequently Asked Questions — WPEDX Double Speed Worm Reducer

▶ How does WPEDX differ from WPEX?
The WPEX uses solid bilateral input requiring a coupling and has a solid one-piece housing. The WPEDX adds D-type split housing for in-situ maintenance access and integrated IEC motor flange for direct motor mounting. Same ratio range and torque ratings.
▶ Can the WPEDX D-split cover be removed in ceiling-mount inverted position?
Yes. The split line is designed so cover bolts are accessible from below when the unit is ceiling-mounted. The cover is removed downward while motor and X-type output shaft remain connected.
▶ What is the maximum output torque of WPEDX?
WPEDX size 155–250 delivers up to 9,066 Nm — identical to WPEDA since the worm gear internals are the same. D+X features affect mounting configuration only.
▶ What IEC motor frames does WPEDX accept?
Same as WPEDA: size combos 40–70 to 80–135 accept frames 56–130; size combos 100–155 to 155–250 accept frames 130–300. Verify motor frame dimensions against WPEDX drawing.
▶ How is oil managed in WPEDX inverted ceiling-mount X-type orientation?
Both chambers use X-type orientation adjusted volumes from the WPEDX lubrication table. Fill through the designated port with the unit ceiling-mounted in its operating position.

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