WPEDKS Double Speed Cast Iron Worm Reducer — WP Series

Pengurang cacing peringkat tunggal mencapai nisbah sehingga 1/60. Apabila aplikasi memerlukan 1/200, 1/500, atau 1/900 — penjejak solar, penggerak injap, penghantar berkelajuan perlahan dan pemacu kedudukan — peringkat cacing kedua ialah jawapan kejuruteraan. WPEDKS meletakkan dua peringkat cacing yang sepadan secara serentak dalam satu perumah besi tuang tunggal, memberikan nisbah dari 1/200 hingga lebih 1/900 dalam satu unit pemasangan kaki yang padat tanpa aci perantaraan, tiada gandingan luaran antara peringkat dan tiada rangka pemasangan tambahan.

D-split maintenance access, S-type overhead IEC motor flange, K hollow bore output, and two worm stages. The most fully … The dual-stage architecture uses matched tin-bronze worm wheels and 20CrMnTi worm shafts at both stages, providing consistent mesh quality and noise performance across the full ultra-high ratio range.

✉ Minta Sebut Harga | Mengenai Ever Power

■ Five Features in One Dual-Stage Housing

D-split maintenance access, S-type overhead IEC motor flange, K hollow bore output, and two worm stages. The most fully specified unit in the entire WP series — eliminating motor adaptor, output coupling, inter-stage coupling, and second mounting frame simultaneously.

■ IEC Motor Overhead — No Adaptor, No Lateral Projection

S-type IEC flange accepts the motor from directly above. No adaptor plate, no lateral motor projection — the minimum possible motorised drive height and width at extreme ratios.

■ K Hollow Bore Output — 9,066 Nm Maximum, No Coupling

K-type hollow bore receives the driven shaft at output torques up to 9,066 Nm (size 155–250). No output coupling hardware at any torque level across the 1/200–1/900+ ratio range.

■ D-Split Housing — In-Situ Access, Motor and Shaft Stay Connected

Both worm stage chambers accessible via split cover removal while the overhead IEC motor and the driven shaft remain connected. The lowest planned maintenance effort in the WPE series for installed ultra-high-ratio drives.

■ Replaces Five Components — Single Unit Solution

WPEDKS replaces: dual-stage reducer + IEC adaptor plate + output coupling + inter-stage coupling + second reducer mounting frame. Zero external coupling hardware at either end, one foot-mount base.

■ Matched Dual-Stage Worm Wheels — 20+ Year Ratio Accuracy

Precision-matched worm wheel pairs at both stages maintain inter-stage ratio accuracy across the extended service intervals of solar, infrastructure, and industrial automation installations.

☀ Maximum-Integration Solar Tracker Drives

WPEDKS provides the lowest component-count solar tracker drive solution: overhead IEC motor, shaft-through-bore connection to the tracker rotation shaft, in-situ D-split inspection access — designed for 20+ year field life with minimum maintenance visits.

⚒ Industrial Valve & Gate Actuator Systems

For valve and gate actuator OEMs specifying direct IEC motor, extreme ratio, shaft-mount output, and validated in-situ inspection capability simultaneously — WPEDKS is the reference unit combining all four requirements.

⚙ Positioning Drive Systems — Extreme Ratio + Direct Connections

Automated turntable, large-format rotary axis, and industrial gantry positioning drives requiring ratios above 1/200 with direct connections at both input and output ends — WPEDKS delivers all requirements in one compact foot-mount unit.

⚊ Overhead Shaft-Mount Conveyor Drives

Overhead motor geometry, hollow bore on the conveyor head shaft, dual-stage extreme ratio from a standard motor, and periodic gear mesh inspection in-situ — WPEDKS is the complete solution for space-constrained overhead slow-speed conveyor applications.

■ Diperakui ISO 9001:2000 — Perhimpunan Dwi-Peringkat

Setiap unit berkelajuan dua WPE menjalani pengurusan kualiti ISO 9001:2000 pada kedua-dua peringkat pemasangan peringkat cacing. Penjajaran antara peringkat dan ketepatan nisbah gabungan disahkan sebelum pemasangan akhir.

■ Penandaan CE — Arahan Jentera EU 2006/42/EC

Pematuhan CE penuh untuk peralatan penghantaran kuasa mekanikal menyokong eksport ke pasaran EU, UK, Australia dan New Zealand tanpa pensijilan semula.

■ Ujian Pra-Penghantaran: Bunyi, Kebocoran, Tork

Bunyi bising di bawah 68 dB(A) pada beban undian, ujian kebocoran tekanan 30 minit pada kedua-dua ruang gear, dan tork output dalam lingkungan ±5% daripada undian. Unit yang tidak mematuhi piawaian diolah semula sebelum penghantaran.

■ Pensijilan Bahan FC20+ — Kedua-dua Perumah

Kedua-dua selongsong cacing primer dan sekunder disahkan oleh sijil kilang FC20: kekuatan tegangan minimum 220 MPa, kekerasan 160–200 HB. Ujian kecacatan ultrasonik pada kombinasi saiz 135–200 dan ke atas.

“WPEDKS on our solar tracker shaft drives. IEC motor overhead, K-bore on tracker shaft, D-split for annual field inspection — zero external coupling hardware anywhere. The cleanest drive design we have used in 15 years of tracker installations.”

“WPEDKS on industrial valve actuator assemblies. Direct overhead IEC motor, shaft through K-bore, split cover inspection without motor or valve disconnection. Five functions — one unit. Eliminated three BOM lines per installation.”

“Used WPEDKS on our slow-speed conveyor head shaft drives with overhead motor constraint. 1/600 ratio, K-bore on head shaft, motor overhead, D-split for periodic inspection — everything required in one compact unit.”

“Outstanding five-feature integration. WPEDKS-80–135 on our precision turntable drives. All features operational as specified. Would appreciate a formal backlash specification and an available torque arm accessory kit.”