Pengurang Cacing Besi Tuang Berkelajuan Tunggal WPKA — Siri WP

The WPKA hollow shaft worm reducer mounts directly onto driven shafts via a K-type through-bore — no coupling, no alignment. Available in 12 sizes (40–250 mm), 1/5–1/60 ratios, weights 5–360 kg. Eliminates coupling hardware on conveyor head drives, agitators, and shaft-mounted applications.

Penerangan

WPKA Hollow Shaft Cast Iron Worm Reducer — Product Overview

Conventional solid-output worm reducers require a shaft coupling between the reducer and the driven equipment — adding installation time, alignment risk, and ongoing coupling maintenance. The WPKA eliminates all three: its K-type hollow bore slides directly over the driven shaft and locks via key and keyway, creating a rigid, zero-coupling drive in a single assembly step.

This clean mechanical integration makes the WPKA the standard choice for shaft-mounted conveyor head drives, mixer agitators, and rotating platform drives across mining, chemical processing, and bulk handling industries. The same FC20+ cast iron housing as the solid-output WPA ensures identical vibration damping and thermal performance — the hollow bore does not compromise structural rigidity.

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WPKA hollow shaft cast iron worm reducer K-type bore 40–250 mm

WPKA Worm Reducer Specifications

WPKA hollow shaft worm reducer dimension drawing with bore and torque arm dimensions

Parameter Spesifikasi
Siri Kelajuan Tunggal
Struktur Perumahan Besi tuang bersepadu pepejal
Konfigurasi Input Solid shaft — below (A-type)
Konfigurasi Output Hollow bore — K-type through-hole
Nisbah Pengurangan 1/5–1/60
Jarak Pusat 40–250 mm
Pemasangan Foot-mount or shaft-mount with torque arm
Bahan Perumahan Besi tuang kelabu FC20+ (GG20)
Bahan Roda Cacing Timah-gangsa ZCuSn10Pb1
Bahan Aci Cacing 20CrMnTi, permukaan 55–60 HRC
Pelinciran N220–N320 (−30°C–40°C); N320–N460 (40°C–65°C)
Suhu Minyak Maks 95°C berterusan
Julat Berat 5–360 kg
Ciri Khas K-type hollow output bore — driven shaft inserts directly, keyed connection

Size & Dimension Data

Saiz Nisbah Kuasa Input (kW) Tork Output (Nm) A (mm) AB (mm) B (mm) BB (mm) Berat (kg)
40 1/5–1/60 143 87 85 40 5
50 1/5–1/60 175 108 105 50 7.5
60 1/5–1/60 198 120 110 60 11
70 1/5–1/60 231 140 130 70 15.5
80 1/5–1/60 261 160 150 80 22
100 1/5–1/60 322 190 160 100 36
120 1/5–1/60 371 219 175 120 62
135 1/5–1/60 422 249 210 135 80
155 1/5–1/60 497 295 256 155 114
175 1/5–1/60 534 314 282 175 150
200 1/5–1/60 580 342 320 200 215
250 1/5–1/60 705 420 400 250 360

WPKA Hollow Shaft Worm Reducer — Core Features

■ K-Type Through-Bore — Zero Coupling Hardware

The H7-tolerance through-bore with GB/T 1095 keyway accepts the driven shaft directly. Rigid keyed connection transmits full rated torque without coupling elements — no coupling lubrication schedule, no coupling fatigue failure risk.

■ Bore Diameters 18.8–90 mm Across 12 Sizes

From 18.8 mm (size 40) for small conveyor stub shafts to 90 mm (size 250) for large agitator main shafts — covering the complete range of standard industrial shaft diameters in a single product series.

■ Torque Arm Boss — Housing Rotation Prevented

A machined torque arm boss on the housing accepts a standard reaction arm to prevent housing rotation when shaft-mounted. Multiple anchor point orientations accommodate varied installation geometries.

■ FC20+ Cast Iron — Full Structural Integrity Retained

The hollow output bore does not reduce housing rigidity. The WPKA retains the same FC20+ cast iron construction as the solid-output WPA, with identical 95°C continuous oil temperature rating.

■ Double-Lip Oil Seal on Both Bore Ends

Seals on both sides of the hollow bore prevent lubricant leakage onto the driven shaft and block contaminant ingress into the gear mesh — critical in food processing and chemical environments.

■ Bilateral Solid Input Shaft Maintained

Despite the hollow output bore, the input remains a standard solid shaft with bilateral connection, maintaining full WPA-series motor mounting compatibility.

WPKA Worm Reducer — Industry Applications

WPKA hollow shaft worm reducer mining conveyor and shaft-mount applications

⚊ Shaft-Mounted Conveyor Head Drives

The WPKA slides onto the conveyor head shaft, eliminating the external coupling and shaft-to-shaft alignment that accounts for a large share of conveyor drive maintenance issues. The torque arm handles the housing restraint.

☵ Agitator & Mixer Drives

Vessel agitator shafts drop straight through the WPKA hollow bore. No exposed coupling in corrosive process environments means no coupling fatigue failures and no coupling lubrication maintenance.

⚒ Bucket Elevator Head Drives

The shaft-mount configuration handles the sustained radial loads of bucket elevator drives better than solid-output units with external couplings that introduce additional bending moments on the shaft.

⚛ Fan & Blower Drives

Industrial fan shafts mount directly into the WPKA bore, removing coupling hub mass from the shaft overhang and improving dynamic balance in high-speed fan applications.

Ever Power Manufacturing Quality — WPKA Worm Reducer

Ever Power hollow shaft worm reducer manufacturing

■ ISO 9001:2000 Certified

Every unit is manufactured under ISO 9001:2000 quality management. Raw material inspection, in-process checks, and final testing are all documented and traceable to each unit’s serial number.

■ Penandaan CE — Arahan Jentera EU 2006/42/EC

Pematuhan penuh CE mengesahkan pematuhan kepada piawaian keselamatan dan reka bentuk Eropah untuk penghantaran kuasa mekanikal, sekali gus menyokong eksport ke pasaran EU, UK, Australia dan New Zealand.

■ Ujian Pra-Penghantaran: Bunyi, Kebocoran, Tork

Every unit passes three tests before shipping: noise below 68 dB(A) at rated load, 30-minute pressurisation leak test, and torque transmission within ±5% of rated value. Non-conforming units are reworked — not shipped.

■ Pensijilan Bahan FC20+

Housing castings are verified by mill certificates for FC20 grade: minimum 220 MPa tensile strength, 160–200 HB hardness. Ultrasonic defect testing is performed on size 135 and above.

WPKA Hollow Shaft Worm Reducer — Customer Reviews

★★★★★

“Replaced all belt conveyor head drives with WPKA shaft-mount units at our mine. Eliminated coupling failures entirely — zero drive-related stoppages in two years. Hollow bore installation takes 20 minutes per unit.”

Darwin — D.C.
★★★★★

“WPKA drives our reactor agitator shafts. Hollow bore goes straight onto the agitator shaft — no coupling exposed to our corrosive process atmosphere. Zero leaks after 36 months continuous operation.”

Geelong — I.P.
★★★★★

“Used WPKA-135 on bucket elevator head drives. Shaft-mount design reduced installed drive height by 180 mm versus solid-output unit plus coupling. Significant clearance improvement.”

Hamburg — M.F.
★★★★☆

“WPKA on steriliser cage conveyor in a wet steam environment. Cast iron durability outlasted the aluminium hollow-shaft units we previously used. Would appreciate Viton seal option as standard on these sizes.”

Kuala Lumpur — S.R.

Frequently Asked Questions — WPKA Worm Reducer

▶ What are the hollow bore diameters for each WPKA size?
Bore diameters (mm): size 40=18.8, 50=22.8, 60=28.3, 70=33.3, 80=38.3, 100=43.3, 120=48.8, 135=64.4, 155=74.9, 175=85.4, 200=90.4, 250=90. Keyway dimensions follow GB/T 1095 standard.
▶ How is the WPKA secured to the driven shaft?
Insert the driven shaft into the hollow bore to the shoulder. Install the supplied key into the aligned keyway. Tighten set screws to specified torque. Mount the torque arm reaction bracket to a fixed structure to prevent housing rotation.
▶ Does the WPKA require coupling maintenance?
No. The hollow bore directly receives the driven shaft — there is no coupling hardware. Ongoing maintenance is limited to worm gear oil changes every 2,500 hours and periodic torque arm bracket inspection.
▶ Can the WPKA be mounted vertically on the driven shaft?
Yes, with correct torque arm orientation. Verify oil fill level against the non-horizontal mounting lubrication tables, as the oil level mark shifts for vertical shaft applications.
▶ What is the maximum radial load on the WPKA hollow bore output?
The permissible radial load depends on the load application point along the bore. For distributed loads (full shaft engagement), rated radial load is significantly higher than for point loads at mid-bore. Contact Ever Power applications engineering with your specific shaft and load details.

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