WPDO Single Speed Cast Iron Worm Reducer — WP Series

The WPDO worm reducer combines a D-type split housing with IEC motor flange and vertical upward output shaft. Direct motor mount, vertical drive, in-situ maintenance — three functions in one cast iron unit. Sizes 40–250 mm, ratio 1/5–1/60, output torque to 3,025 Nm.

Descrição

WPDO D+O Cast Iron Worm Reducer — Product Overview

Vertical agitator and mixer applications typically require three separate items: a motor adaptor, a gearbox, and either a right-angle adapter or vertical-output configuration. The WPDO addresses all three directly: the D-type split housing enables in-situ maintenance, the integrated IEC motor flange eliminates the adaptor plate, and the O-type output shaft exits vertically upward — ready to connect directly to the agitator or driven shaft above.

With output torques up to 3,025 Nm and 12 standard sizes from 40–250 mm centre distance, the WPDO serves the full range of water treatment, chemical processing, and food industry vertical drive applications without custom fabrication.

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WPDO D-split IEC flange vertical upward output cast iron worm reducer

WPDO Worm Reducer Specifications

WPDO worm reducer dimension drawing D-split vertical output

Parâmetro Especificação
Série Velocidade única
Estrutura habitacional Separate split cast iron (D-type)
Configuração de entrada IEC motor flange — horizontal, bilateral (D-type)
Configuração de saída Eixo sólido — vertical ascendente (tipo O)
Taxa de redução 1/5–1/60
Distância do centro 40–250 mm
Montagem Foot-mount, D-split, IEC flange input, vertical upward output
Material de construção Ferro fundido cinzento FC20+ (GG20)
Material da roda sem-fim Bronze de estanho ZCuSn10Pb1
Material do eixo sem-fim 20CrMnTi, superfície HRC de 55–60
Lubrificação N220–N320 (−30°C–40°C); N320–N460 (40°C–65°C)
Temperatura máxima do óleo 95°C contínuo
Faixa de peso 5–396 kg
Recurso especial D+O: IEC motor flange + vertical upward output + D-split maintenance access

Dados de tamanho e desempenho

Tamanho Razão Potência de entrada (kW) Torque de saída (Nm) A (mm) AB (mm) B (mm) BB (mm) Peso (kg)
40 1/5 0.12 4–20 135 75 74 45 5
50 1/5 0.18 6–35 151 83 97 50 8
60 1/5 0.37 11–73 167 91 112 55 11
70 1/5–1/10 0.37–0.75 23–70 200/202 109/111 131 65 17
80 1/5–1/10 0.75–1.5 43–154 225 125 142 70 22
100 1/5–1/15 1.5 58–344 280 148 169 100 38
120 1/5–1/25 2.2–3.0 72–521 333 181 190 120 64
135 1/5–1/30 3.0–4.0 122–690 375 202 210 135 85
155 1/5–1/60 5.5 145–1260 448 247 252 155 118
175 1/5–1/60 5.5–7.5 210–1450 481 262 255 175 165
200 1/5–1/60 11.0 623–2856 543 285 319 200 236
250 1/5–1/60 11.0–15.0 850–3025 615 330 385 250 396

WPDO Worm Reducer — Core Features

■ O-Type Vertical Upward Output — Direct Agitator Connection

Output shaft exits vertically upward, connecting directly to agitator shafts and vertical driven equipment without right-angle brackets or bevel gear stages.

■ IEC Motor Flange — Four-Bolt Direct Motor Mount

Integrated IEC 72-1 flange eliminates the motor adaptor plate. Motor bolts on in four bolts — no coupling, no alignment tool, no adaptor fabrication.

■ D-Type Split Housing — In-Situ Cover Removal

Two-piece cast iron housing allows the top cover to be removed while motor and vertical output shaft remain connected. Worm wheel inspection in-situ during standard maintenance windows.

■ Output Torque to 3,025 Nm — Full WPDA Capacity

The worm gear internals are identical to the WPDA. D+O configuration does not reduce torque — WPDO size 250 delivers 850–3,025 Nm.

■ FC20+ Cast Iron — Splash and Moisture Resistant

Vertical agitator environments often involve process fluid splash. FC20+ cast iron housing provides better corrosion resistance than aluminium in wet industrial environments.

■ Weight 5–396 kg Across 12 Sizes

Full industrial power range from compact size 40 mechanism drives to heavy-duty size 250 agitator drives — all within the standard WPDO product series.

WPDO Worm Reducer — Industry Applications

WPDO cast iron worm reducer water treatment and chemical agitator applications

⚔ Water Treatment Agitators

WPDO vertical upward output connects directly to clarifier, flocculator, and aeration basin agitator shafts. IEC motor bolts on without adaptor, D-split cover opens for maintenance without shaft disconnection.

☵ Chemical & Pharmaceutical Mixers

No coupling or adaptor hardware in the process environment. D-split cover access for annual inspection without removing the motor from the vessel mounting frame.

⚒ Food Processing Vertical Conveyors

Vertical screw and bucket conveyor drives benefit from WPDO direct-motor, direct-shaft connection — fewer external components mean fewer contamination risk points in food plant environments.

⚊ Industrial Wash Agitator Drives

In industrial parts washing and surface treatment lines, vertical agitator drives with IEC motor and upward output simplify the mechanical design and reduce the number of sealing interfaces in a wet environment.

Ever Power Manufacturing Quality — WPDO Worm Reducer

Ever Power WPDO manufacturing

■ Produção com Certificação ISO 9001:2000

Cada unidade é fabricada sob o sistema de gestão da qualidade ISO 9001:2000. A inspeção da matéria-prima, as verificações durante o processo e os testes de montagem final são totalmente documentados e rastreáveis ​​até o número de série de cada unidade.

■ Marcação CE — Diretiva de Máquinas da UE 2006/42/CE

A conformidade total com a marcação CE confirma a adesão às normas europeias de segurança e de projeto para transmissão de potência mecânica, permitindo a exportação para os mercados da UE, Reino Unido, Austrália e Nova Zelândia.

■ Testes pré-embarque: ruído, vazamento, torque

Cada unidade passa por três testes: ruído abaixo de 68 dB(A) com carga nominal, teste de vazamento sob pressurização por 30 minutos e torque de saída dentro de ±5% do valor nominal. Unidades não conformes são recondicionadas — não são enviadas.

■ Certificação de Material FC20+

As peças fundidas da carcaça são verificadas por certificados de fábrica para a classe FC20: resistência à tração mínima de 220 MPa e dureza de 160–200 HB. Teste de defeitos por ultrassom em peças de tamanho 135 e superiores.

WPDO Worm Reducer — Customer Reviews

★★★★★

“WPDO on our clarifier agitator drives. IEC flange motor, vertical shaft output, split cover for annual inspection — all in one unit. No additional brackets or right-angle attachments needed.”

Melbourne — S.K.
★★★★★

“Used WPDO-120 on our chemical vessel agitators. Direct motor flange eliminates the adaptor plate. D-split cover opens for inspection while the motor stays mounted. Very efficient design.”

Wellington — A.T.
★★★★★

“WPDO drives our vertical screw conveyors in a food processing plant. IEC motor bolts on in minutes. Vertical shaft connects to the screw directly. Split housing for hygiene inspection without full teardown.”

Brisbane — L.H.
★★★★☆

“Good D+O combination unit for our water treatment paddles. Motor mounts direct, vertical output connects to the paddle shaft. Would appreciate a size 165 between 155 and 175.”

Taipei — K.N.

Frequently Asked Questions — WPDO Worm Reducer

▶ What distinguishes the WPDO from the WPO?
The WPO uses a standard solid input shaft and solid one-piece housing. The WPDO adds the D-type split housing (for in-situ cover removal) and the integrated IEC motor flange (eliminating motor adaptor), while retaining the O-type vertical upward output.
▶ Can the WPDO top cover be removed while the motor and vertical shaft are connected?
Yes — that is the maintenance advantage of the D-type split housing. The cover splits below the IEC flange joint, allowing worm wheel inspection and replacement in-situ without disconnecting either the motor or the vertical output shaft.
▶ Is the WPDO oil level adjusted for O-type vertical output orientation?
Yes. With the output shaft pointing up, fill to the WPDO-specific oil level mark. The oil volume differs from horizontal-output WPDA configurations to maintain adequate worm wheel submersion in O-type orientation.
▶ What output torque does the WPDO size 250 deliver?
The WPDO size 250 delivers 850–3,025 Nm at 1/5–1/60 ratio — identical to the WPDA size 250 since the worm gear internals are the same. D+O configuration affects mounting and output direction only, not torque capacity.
▶ Does the WPDO require a motor support bracket?
For sizes 200 and 250 with heavier motors, a support bracket is recommended to prevent bending stress on the horizontal IEC flange joint. Sizes 40–175 are designed for cantilevered motor mounting within IEC specifications.

Get Your WPDO Quote Today

Informe à Ever Power os requisitos da sua aplicação: torque, relação de transmissão, montagem e dimensões do eixo. Resposta da equipe de engenharia em até 24 horas. Especificações personalizadas para OEMs, preços para grandes quantidades e envio internacional disponíveis.