WPDX Single Speed Cast Iron Worm Reducer — WP Series

The WPDX worm reducer integrates D-type split housing and IEC motor flange with vertical downward output. Direct motor mount, inverted ceiling drive, split-cover maintenance — one cast iron unit. Sizes 40–250 mm, ratio 1/5–1/60, output torque to 3,025 Nm.

Descrição

WPDX D+X Inverted Drive Cast Iron Worm Reducer — Product Overview

Ceiling-mounted and inverted overhead drive applications demand two things beyond the standard WPX: direct motor mounting without an adaptor plate, and maintenance access without bringing the unit down from the ceiling. The WPDX delivers both. The integrated IEC motor flange eliminates the adaptor. The D-type split housing allows the cover to be removed and the worm wheel inspected while the unit remains ceiling-mounted and the motor stays connected.

Output torques up to 3,025 Nm across 12 standard sizes make the WPDX the reference choice for overhead mining conveyors, industrial process line ceiling drives, and hanging drive systems where maintenance accessibility and direct motor mounting are both required.

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WPDX D-split IEC flange vertical downward output inverted cast iron worm reducer

WPDX Worm Reducer Specifications

WPDX worm reducer dimension drawing inverted D-split downward output

Parâmetro Especificação
Série Velocidade única
Estrutura habitacional Separate split cast iron (D-type)
Configuração de entrada IEC motor flange — horizontal, bilateral (D-type)
Configuração de saída Solid shaft — vertical downward (X-type)
Taxa de redução 1/5–1/60
Distância do centro 40–250 mm
Montagem Inverted/ceiling foot-mount, D-split, IEC flange, downward output
Material de construção Ferro fundido cinzento FC20+ (GG20)
Material da roda sem-fim Bronze de estanho ZCuSn10Pb1
Material do eixo sem-fim 20CrMnTi, superfície HRC de 55–60
Lubrificação N220–N320 (−30°C–40°C); N320–N460 (40°C–65°C)
Temperatura máxima do óleo 95°C contínuo
Faixa de peso 5–396 kg
Recurso especial D+X: IEC motor flange + vertical downward output + D-split housing maintenance access

Dados de tamanho e desempenho

Tamanho Razão Potência de entrada (kW) Torque de saída (Nm) A (mm) AB (mm) B (mm) BB (mm) Peso (kg)
40 1/5 0.12 4–20 135 75 74 45 5
50 1/5 0.18 6–35 151 83 97 50 8
60 1/5 0.37 11–73 167 91 112 55 11
70 1/5–1/10 0.37–0.75 23–70 200/202 109/111 131 65 17
80 1/5–1/10 0.75–1.5 43–154 225 125 142 70 22
100 1/5–1/15 1.5 58–344 280 148 169 100 38
120 1/5–1/25 2.2–3.0 72–521 333 181 190 120 64
135 1/5–1/30 3.0–4.0 122–690 375 202 210 135 85
155 1/5–1/60 5.5 145–1260 448 247 252 155 118
175 1/5–1/60 5.5–7.5 210–1450 481 262 255 175 165
200 1/5–1/60 11.0 623–2856 543 285 319 200 236
250 1/5–1/60 11.0–15.0 850–3025 615 330 385 250 396

WPDX Worm Reducer — Core Features

■ X-Type Downward Output — Purpose-Built Inverted Drive

Vertical downward output shaft is standard — no inverted mounting kit, no right-angle adapter. Mount the housing ceiling-up, output shaft points directly to the driven equipment below.

■ D-Type Split Housing — Ceiling-Position Maintenance

Cover removal in the ceiling-mounted position without lowering the unit. Worm wheel access with motor still connected and unit still on the ceiling structure — critical for reducing planned maintenance downtime.

■ IEC Motor Flange — No Adaptor Plate Required

Integrated IEC 72-1 flange eliminates the motor adaptor from the overhead drive BOM. Four motor bolts, drive complete — no coupling, no alignment, no adaptor fabrication.

■ Output Torque to 3,025 Nm — Same as WPDA

D+X configuration does not affect worm gear capacity. WPDX size 250 delivers 850–3,025 Nm identical to the WPDA.

■ FC20+ Cast Iron — Rigid Under Inverted Load

Cast iron housing maintains dimensional stability in inverted ceiling-mount configurations under the sustained weight of the drive unit and motor — aluminium housings can creep under long-term overhead load.

■ Weight 5–396 kg, 12 Sizes

From compact size 40 (5 kg) to heavy-duty size 250 (396 kg) — the full industrial overhead drive power range in a single WPDX product series.

WPDX Worm Reducer — Industry Applications

WPDX worm reducer mining ceiling mount inverted overhead drive applications

⚊ Mining Overhead Conveyor Drives

WPDX ceiling-mount with IEC motor and downward shaft drives mining conveyor heads directly from above. D-split cover enables in-position inspection during maintenance windows without dismounting from the structure.

⚒ Industrial Process Line Ceiling Drives

Automotive and electronics assembly lines with overhead conveyor systems benefit from WPDX direct-motor ceiling drive — eliminates floor-level obstructions and simplifies plant layout.

☷ Hanging Drive Systems

For monorail, drag chain, and hanging conveyor systems, WPDX ceiling-mount configuration with downward output provides the most mechanically efficient drive arrangement.

⚙ Overhead Crane & Hoist Auxiliary Drives

WPDX auxiliary drives for crane traversal and hoist mechanisms benefit from the inverted IEC motor flange and downward output shaft — compact, direct, and serviceable in position.

Ever Power Manufacturing Quality — WPDX Worm Reducer

Ever Power WPDX worm reducer manufacturing

■ Produção com Certificação ISO 9001:2000

Cada unidade é fabricada sob o sistema de gestão da qualidade ISO 9001:2000. A inspeção da matéria-prima, as verificações durante o processo e os testes de montagem final são totalmente documentados e rastreáveis ​​até o número de série de cada unidade.

■ Marcação CE — Diretiva de Máquinas da UE 2006/42/CE

A conformidade total com a marcação CE confirma a adesão às normas europeias de segurança e de projeto para transmissão de potência mecânica, permitindo a exportação para os mercados da UE, Reino Unido, Austrália e Nova Zelândia.

■ Testes pré-embarque: ruído, vazamento, torque

Cada unidade passa por três testes: ruído abaixo de 68 dB(A) com carga nominal, teste de vazamento sob pressurização por 30 minutos e torque de saída dentro de ±5% do valor nominal. Unidades não conformes são recondicionadas — não são enviadas.

■ Certificação de Material FC20+

As peças fundidas da carcaça são verificadas por certificados de fábrica para a classe FC20: resistência à tração mínima de 220 MPa e dureza de 160–200 HB. Teste de defeitos por ultrassom em peças de tamanho 135 e superiores.

WPDX Worm Reducer — Customer Reviews

★★★★★

“WPDX on our ceiling-mounted overhead conveyor drives. IEC motor bolts on from the side, X-type shaft points down to the conveyor head. D-split cover opens for inspection while unit stays ceiling-mounted.”

Sydney — T.M.
★★★★★

“Used WPDX-120 on inverted drives in our continuous process line. Direct IEC motor flange, downward output, split maintenance access in place — exactly what an overhead drive should be.”

Christchurch — R.B.
★★★★★

“WPDX on our hanging gravity feed drives. D+X combination gave us the most compact overhead drive envelope with full maintenance access from below — no need to lower the unit for inspection.”

Osaka — M.F.
★★★★☆

“Good D+X combination for ceiling applications. Motor mounts direct, downward shaft output, split housing opens in position. Would appreciate a size 165 to fill the gap between 155 and 175.”

Cape Town — D.A.

Frequently Asked Questions — WPDX Worm Reducer

▶ How does WPDX differ from the WPX?
The WPX uses a solid input shaft and one-piece housing. The WPDX adds D-type split housing (in-situ maintenance access) and integrated IEC motor flange (no adaptor plate), while retaining the X-type vertical downward output. Three functions versus one.
▶ Can the WPDX be serviced in the ceiling-mount inverted position?
Yes — the D-type split housing allows cover removal without inverting the unit. The split line is designed so the top cover (which faces down in inverted installation) can be removed to access the worm wheel while the motor flange joint remains intact.
▶ What is the oil circuit arrangement for WPDX X-type inverted mounting?
In X-type inverted mounting with output shaft down, the oil sump geometry changes. Use the WPDX lubrication table for the correct oil volume — it differs from horizontal WPDA orientation to maintain worm wheel lubrication coverage.
▶ Does the WPDX IEC flange accept the same motor frames as the WPDA?
Yes. The IEC 72-1 flange accepts A02/Y-series motor flanges at the same frame size ranges as the WPDA: sizes 40–80 accept frames 56–130; sizes 100–135 accept frames 130–200; sizes 155–250 accept frames 160–300.
▶ What is the maximum output torque of the WPDX?
The WPDX size 250 delivers 850–3,025 Nm at 1/5–1/60 ratio — the same as the WPDA size 250 since the worm gear internals are identical. D+X configuration affects mounting only, not torque capacity.

Get Your WPDX Quote Today

Informe à Ever Power os requisitos da sua aplicação: torque, relação de transmissão, montagem e dimensões do eixo. Resposta da equipe de engenharia em até 24 horas. Especificações personalizadas para OEMs, preços para grandes quantidades e envio internacional disponíveis.