描述
EP-NRV110 Solid Shaft Aluminium Worm Gearbox – Product Overview
这 EP-NRV110 is the large industrial NRV solid-shaft worm gearbox for mining, heavy process, and large agitator applications where hydraulic motor compatibility is essential. With a solid Ø28j6 input shaft instead of an IEC motor flange, the NRV110 accepts any motor type via standard shaft coupling – servo motors, stepper motors, DC brushless, hydraulic motors, and even combustion engine PTO drives. This universal motor compatibility is the defining advantage of the NRV series over the IEC-flange-only NMRV series. At approx. 38 kg with 110 mm centre distance and Ø42h6 output shaft, it delivers up to approx. 650 Nm output torque across ratios 7.5-100:1. The die-cast aluminium alloy housing provides corrosion resistance and thermal efficiency superior to cast iron while saving 30-50% in weight. Purpose-designed for underground mining conveyor drives, heavy industrial agitators, and off-grid heavy equipment where the solid 28 mm input shaft couples to hydraulic motors powered by diesel power packs.
EP-NRV110 Technical Specifications
| 范围 | 价值 |
|---|---|
| 模型 | EP-NRV110 |
| 中心距离 | 110 mm |
| 重量（不含电机） | approx. 38 kg |
| 输入轴 | Ø28j6 (solid) |
| 输出轴 | Ø42h6 |
| 输出轴长度 B | 80 mm |
| 输出 G1 | 155 mm |
| 总体输出 L | 249 mm |
| 输出线程 | M16 |
| 输出键槽 b1 | 12 mm |
| 输出键槽 t1 | 45 mm |
| 比率范围 | 7.5-100:1 |
| 输入功率范围 | 1.1-9.2 kW |
| 最大输出扭矩 | approx. 650 Nm |
| 房屋材料 | 压铸铝合金，喷漆表面 |
| 蜗轮 | 锡青铜合金 |
| 蜗杆 | 表面硬化钢，精密研磨 |
| 润滑 | 合成油，终身免费加注 |
| IP评级 | IP54 |
| 安装位置 | B3、B6、B7、B8、V5、V6 |
NRV110 Performance Data (n1 = 1400 rpm)
| 比率 | n2（转/分） | 扭矩（牛米） | 输入功率（千瓦） |
|---|---|---|---|
| 7.5 | 186.7 | Est. 350 | Est. 2.5 |
| 15 | 93.3 | Est. 480 | Est. 1.6 |
| 30 | 46.7 | Est. 600 | Est. 1.0 |
| 50 | 28 | Est. 560 | Est. 0.8 |
| 100 | 14 | Est. 470 | Est. 0.5 |
✓ 核心功能和优势
与 IEC 法兰 NMRV 系列不同，NRV 实心输入轴可通过标准轴联器与任何类型的电机连接——交流感应电机、直流无刷电机、伺服电机、步进电机、液压电机、气动电机和内燃机 PTO 驱动器。
The solid 28 mm input shaft couples to hydraulic motors powered by diesel-hydraulic power packs. This is the standard drive solution for underground mining where mains power is not available at the working face.
Matches heavy industrial coupling bore sizes for mining conveyors, large agitators, and heavy process machinery. 38 kg is significantly lighter than 50+ kg cast iron equivalents.
压铸铝外壳的散热速度是铸铁的三倍，可在高达 40°C 的环境温度下连续运行。出厂涂层可抵抗潮湿、化学品冲洗和轻微盐雾侵蚀。
⚙ 行业应用
Heavy head drives for ore and mineral conveyors at underground mine faces. Solid shaft to hydraulic motor via diesel power pack – the only option where mains power is unavailable.
Industrial mixing drives for chemical reactors and water treatment vessels. 42 mm output for heavy agitator shaft couplings. VFD motor coupling for variable-speed mixing control.
实心轴输入可与柴油液压马达、发动机动力输出轴驱动器和电池供电的直流电机连接——不仅限于市电供电的IEC电机。是偏远地区采矿、农业和建筑业的必备设备。
通过波纹管或梁式联轴器直接耦合伺服电机或步进电机，适用于位置控制应用。可实现IEC法兰蜗轮减速器无法比拟的角度精度。
⚙ 选择指南和安装位置
Choose the NRV110 when you need universal motor coupling flexibility – servo, stepper, DC, hydraulic, or PTO. If your application uses only standard IEC AC motors, the NMRV110 with direct flange mount may offer a simpler installation. Both NRV and NMRV share identical output shaft specifications, torque ratings, and housing dimensions at each size.
| 位置 | 代码 | 油音 |
|---|---|---|
| 水平的 | B3 | 标准填充 |
| 倒 | B8 | 增加填充 |
| 垂直向上 | V5 | 减少填充 |
| 垂直向下 | V6 | 最大填充 |
| 壁挂式左/右 | B6/B7 | 根据图表 |
⚖ NRV铝制蜗轮减速器与铸铁蜗轮减速器对比
与传统的铸铁减速器相比，NRV 铝制蜗轮减速器重量显著减轻，耐腐蚀性更强，散热性能更佳——此外，通过实心输入轴，还可实现通用电机联轴器。
| 特征 | 铝制止回阀 | 铸铁 |
|---|---|---|
| 重量 | 30-50% 打火机 | 较重 |
| 腐蚀 | 出色的 | 贫穷的 |
| 热 | 优越的 | 缓和 |
| 成本 | 降低 | 更高 |
| 输入轴 | 固体通用联轴器 | 通常固定法兰 |
| 电机兼容性 | 通过联轴器的任何电机 | 通常仅限IEC标准 |
❓ 常见问题解答
▶ Can the NRV110 operate with hydraulic motors in underground mining?
▶ How does the NRV110 compare to the NMRV110?
▶ 最大输出扭矩是多少？
▶ What mounting positions does the EP-NRV110 support?
▶ What accessories are available for the EP-NRV110?
★ 用户评价
“NRV110 on underground coal conveyors with hydraulic motor. Our mine has no mains power at the face. 38 kg means two workers can carry it to position.”
Bruce H. – Hunter Valley Mining (Australia)
“NRV110 on 6 process agitators with VFD motor for variable-speed mixing. 30% lighter than old cast iron units. Structural engineer approved lighter mounting frames as a result.”
Lisa M. – ProcessTech Inc. (United States)
“NRV110 on our renewable energy test rig with precision servo motor. Solid shaft input with no IEC flange restriction enables our custom drive controller to work perfectly.”
Paulo C. – SolEnergy Brasil (Brazil)
⚙ 相关产品和配件
⚙ 兼容电机： 通过实心轴联轴器连接任何类型的电机——伺服电机、步进电机、直流电机、液压电机、动力输出轴电机。 ⚖ 扭力臂： 尺寸匹配，适用于轴装式安装。 ⚙ 输出轴： 单实心和双实心输出轴可选。 ⚖ 保护套： 输入轴孔防尘保护。 ⚙ NMRV110: IEC motor flange version of the same 110 mm frame size.
Get Your EP-NRV110 Quote Today
如需了解价格、定制轴和OEM批量订购信息，请联系Ever Power。邮箱：[email protected]
