WPWD Universal Speed Cast Iron Worm Reducer — WPW Series

The WPWD universal speed worm reducer adds IEC motor flange and D-type split housing to the WPW universal P-housing — direct motor mount, in-situ maintenance access, 5 shaft directions. Sizes 40–250 mm, ratio 1/5–1/60, output torque 2.2–4,440 Nm.

描述

WPWD Universal Speed Cast Iron Worm Reducer — Product Overview

Universal P-housing shaft direction flexibility combined with direct IEC motor mounting (no adaptor) and D-type split housing cover (in-situ worm wheel access). The fully specified universal motorised reducer.

WPW P 型壳体在一个铸件中即可容纳所有五种标准轴方向配置,无需针对不同方向设计壳体变体。输入功率从 0.06 kW(40 型)到 98 kW(250 型),输出扭矩从 2.2 Nm 到 4,440 Nm,共有 11 种标准尺寸可供选择。

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WPWD universal speed cast iron worm reducer WPW body

WPWD Universal Speed Worm Reducer Specifications

WPWD WPW universal worm reducer dimension drawing

范围 规格
系列 通用速度 WPW
住房 Universal P-housing shaft direction flexibility combined wit
输入 IEC motor flange (D-type), 5 shaft directions
输出 Solid shaft, horizontal
比率 1/5–1/60
尺寸范围 40–250 毫米
安装 脚踏式安装,WPW通用机身,所有方向
房屋材料 FC20+灰铸铁(GG20)
蜗轮 锡青铜 ZCuSn10Pb1
蜗杆 20CrMnTi,表面硬度55–60 HRC
润滑 N150–N220(−30°C–40°C);N220–N320(40°C–65°C)
最高油温 95°C 连续
体重范围 6.5/7–430/481 公斤
主要特点 WPW Universal Body + IEC Flange + D-Split — Three Features

尺寸和性能数据

尺寸(毫米) 比率 输入功率(千瓦) 输出扭矩(牛米) A(毫米) AA(毫米) AB(毫米) BB(毫米) 重量(公斤)
40 1/5–1/60 0.06–0.78 2.2–26.5 121/133 53 40 49/62 6.5/7
50 1/5–1/60 0.10–1.33 4.5–54.0 133/148 57 44 55/70 9/10
63 1/5–1/60 0.19–2.25 8.5–104 155/171 67 51 65/82 14/16
75 1/5–1/60 0.32–3.75 14.5–175 175/191 75 57 73/91 20/23
90 1/5–1/60 0.62–6.98 28–316 205/224 89 67 87/107 33/38
110 1/5–1/60 1.18–11.9 53–540 238/260 103 78 101/123 54/62
130 1/5–1/60 2.02–19.7 91–891 266/290 115 87 112/136 78/89
150 1/5–1/60 3.07–28.8 139–1,304 302/329 131 100 128/155 113/128
175 1/5–1/60 5.13–45.9 232–2,074 348/377 151 115 147/177 170/191
200 1/5–1/60 8.02–66.2 363–2,993 392/424 170 130 165/199 250/265
250 1/5–1/60 13.0–98.0 590–4,440 452/481 197 150 195/232 380/420

WPWD Worm Reducer — Core Features

■ WPW Universal Body + IEC Flange + D-Split — Three Features

Universal P-housing shaft direction flexibility combined with direct IEC motor mounting (no adaptor) and D-type split housing cover (in-situ worm wheel access). The fully specified universal motorised reducer.

■ IEC Motor Flange — Direct Motor Mount in Any Orientation

IEC 72-1 flange integrated into the P-housing first stage. Motor bolts on in four bolts without adaptor plate in any of the 5 WPW shaft direction configurations.

■ D-Split Housing — In-Situ Maintenance Access

Remove the top cover with motor and driven shaft connected — worm wheel inspection in any WPW shaft direction configuration without unit removal.

■ Output Torque 2.2–4,440 Nm — Full WPW Range

WPWD worm gear internals are identical to WPW. IEC flange and D-split designation do not reduce torque capacity across all 11 standard sizes.

■ Weight 7–481 kg — Universal Motorised Drive Range

From 7 kg (size 40) to 481 kg (size 250), covering all standard OEM machine and industrial process motorised drive requirements.

■ Single Product — All Motorised Drive Orientations

WPWD covers all WPW shaft direction configurations with direct IEC motor — one product model for all motorised drive positions in an OEM machine build.

WPWD Worm Reducer — Industry Applications

WPWD WPW universal worm reducer industry applications

⚒ Universal Motorised OEM Machine Platform

OEM builders use WPWD as the single motorised drive platform across all shaft direction requirements — IEC motor direct, D-split access, universal body eliminates the need for direction-specific motorised reducer SKUs.

⚊ Industrial Process Motorised Drives

Process plant engineers standardise all motorised speed-reduction drives on WPWD for simplified procurement, one spare parts SKU, and consistent maintenance procedures across all drive orientations.

☵ Packaging Machinery Multi-Position Drives

Packaging machine designers use WPWD universal body with IEC motor for all drive positions — horizontal product flow, vertical lift, and side discharge drives all from one product.

⚛ Conveyor System Universal Motor Drives

Conveyor systems with motor-direct drives in multiple orientations standardise on WPWD — universal body, IEC flange, D-split for periodic inspection access at any drive position.

Ever Power Manufacturing Quality — WPWD Worm Reducer

Ever Power通用WPW蜗杆减速器制造

■ ISO 9001:2000认证生产

每台WPW设备均按照ISO 9001:2000质量管理体系生产。原材料检验、过程检查和最终测试均有记录并可追溯。

■ CE 标志 — 欧盟机械指令 2006/42/EC

完全符合CE标准,可出口至欧盟、英国、澳大利亚和新西兰市场。

■ 出货前测试:噪音、泄漏、扭矩

额定负载下噪音低于 68 dB(A),通过 30 分钟加压泄漏测试,输出扭矩在额定值的 ±5% 范围内。不合格产品在发货前进行返工。

■ FC20+ 材料认证

铸件经工厂证书验证:抗拉强度最低为 220 MPa,硬度为 160–200 HB。

WPWD Universal Worm Reducer — Customer Reviews

★★★★★

“WPWD on our packaging machine. IEC motor direct in all five drive orientations using one product model. D-split cover for annual inspection — consistent maintenance procedure for every drive on the line.”

Brisbane — P.K.
★★★★★

“Used WPWD on our OEM machine builds. Universal body, IEC flange — one product covers all our client’s installation geometry requirements. Eliminated four direction-specific motorised reducer models from our supply chain.”

Melbourne — A.F.
★★★★★

“WPWD as our standard motorised drive across our processing plant. All orientations covered by one part number. Maintenance team trained on one unit only. Significant operational simplification.”

Perth — G.S.
★★★★☆

“Good universal motorised reducer. WPWD-90 on three different orientations. IEC flange and D-split both working as described. Would like a dedicated orientation selection guide with oil level marks for each position.”

Osaka — N.T.

Frequently Asked Questions — WPWD Universal Speed Worm Reducer

▶ How does WPWD differ from WPW?
The WPW uses a standard solid bilateral input shaft requiring a motor coupling and has a solid one-piece housing. The WPWD replaces these with an integrated IEC motor flange for direct motor mounting and D-type split housing for in-situ maintenance. Same shaft direction options, same torque ratings.
▶ What IEC motor frame sizes does WPWD accept?
A02/Y-series: sizes 40–75 accept frames 56–112; sizes 90–130 accept frames 100–160; sizes 150–250 accept frames 132–315. Verify motor LA, LB, LC dimensions against WPWD dimension drawing.
▶ Can the WPWD D-split cover be removed in any WPW shaft direction configuration?
Yes. The D-split cover is accessible regardless of which WPW shaft direction is configured — universal in-situ maintenance access across all installation orientations.
▶ What is the maximum output torque for WPWD?
WPWD size 250 delivers up to 4,440 Nm — the same as WPW since the worm gear internals are identical. IEC flange and D-split features affect mounting only, not torque capacity.
▶ Does the WPWD IEC flange support all WPW shaft directions?
Yes. The IEC flange input is integrated into the P-housing at the input shaft position regardless of which WPW shaft direction configuration is in use.

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