WPWD Universal Speed Cast Iron Worm Reducer — WPW Series

The WPWD universal speed worm reducer adds IEC motor flange and D-type split housing to the WPW universal P-housing — direct motor mount, in-situ maintenance access, 5 shaft directions. Sizes 40–250 mm, ratio 1/5–1/60, output torque 2.2–4,440 Nm.

Descrição

WPWD Universal Speed Cast Iron Worm Reducer — Product Overview

Universal P-housing shaft direction flexibility combined with direct IEC motor mounting (no adaptor) and D-type split housing cover (in-situ worm wheel access). The fully specified universal motorised reducer.

A carcaça WPW P acomoda todas as cinco configurações padrão de direção do eixo em uma única peça fundida, eliminando a necessidade de variantes de carcaça específicas para cada direção. Potência de entrada de 0,06 kW (tamanho 40) a 98 kW (tamanho 250), torques de saída de 2,2 Nm a 4.440 Nm em 11 tamanhos padrão.

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WPWD universal speed cast iron worm reducer WPW body

WPWD Universal Speed Worm Reducer Specifications

WPWD WPW universal worm reducer dimension drawing

Parâmetro Especificação
Série Velocidade Universal WPW
Habitação Universal P-housing shaft direction flexibility combined wit
Entrada IEC motor flange (D-type), 5 shaft directions
Saída Eixo maciço, horizontal
Razão 1/5–1/60
Faixa de tamanho 40–250 mm
Montagem Suporte de fixação, corpo universal WPW, todas as orientações
Material de construção Ferro fundido cinzento FC20+ (GG20)
Roda sem-fim Bronze de estanho ZCuSn10Pb1
Eixo sem-fim 20CrMnTi, superfície HRC de 55–60
Lubrificação N150–N220 (−30°C–40°C); N220–N320 (40°C–65°C)
Temperatura máxima do óleo 95°C contínuo
Faixa de peso 6,5/7–430/481 kg
Recurso principal WPW Universal Body + IEC Flange + D-Split — Three Features

Dados de tamanho e desempenho

Tamanho (mm) Razão Potência de entrada (kW) Torque de saída (Nm) A (mm) AA (mm) AB (mm) BB (mm) Peso (kg)
40 1/5–1/60 0,06–0,78 2,2–26,5 121/133 53 40 49/62 6.5/7
50 1/5–1/60 0,10–1,33 4,5–54,0 133/148 57 44 55/70 9/10
63 1/5–1/60 0,19–2,25 8,5–104 155/171 67 51 65/82 14/16
75 1/5–1/60 0,32–3,75 14,5–175 175/191 75 57 73/91 20/23
90 1/5–1/60 0,62–6,98 28–316 205/224 89 67 87/107 33/38
110 1/5–1/60 1,18–11,9 53–540 238/260 103 78 101/123 54/62
130 1/5–1/60 2,02–19,7 91–891 266/290 115 87 112/136 78/89
150 1/5–1/60 3,07–28,8 139–1.304 302/329 131 100 128/155 113/128
175 1/5–1/60 5.13–45.9 232–2.074 348/377 151 115 147/177 170/191
200 1/5–1/60 8.02–66.2 363–2.993 392/424 170 130 165/199 250/265
250 1/5–1/60 13,0–98,0 590–4.440 452/481 197 150 195/232 380/420

WPWD Worm Reducer — Core Features

■ WPW Universal Body + IEC Flange + D-Split — Three Features

Universal P-housing shaft direction flexibility combined with direct IEC motor mounting (no adaptor) and D-type split housing cover (in-situ worm wheel access). The fully specified universal motorised reducer.

■ IEC Motor Flange — Direct Motor Mount in Any Orientation

IEC 72-1 flange integrated into the P-housing first stage. Motor bolts on in four bolts without adaptor plate in any of the 5 WPW shaft direction configurations.

■ D-Split Housing — In-Situ Maintenance Access

Remove the top cover with motor and driven shaft connected — worm wheel inspection in any WPW shaft direction configuration without unit removal.

■ Output Torque 2.2–4,440 Nm — Full WPW Range

WPWD worm gear internals are identical to WPW. IEC flange and D-split designation do not reduce torque capacity across all 11 standard sizes.

■ Weight 7–481 kg — Universal Motorised Drive Range

From 7 kg (size 40) to 481 kg (size 250), covering all standard OEM machine and industrial process motorised drive requirements.

■ Single Product — All Motorised Drive Orientations

WPWD covers all WPW shaft direction configurations with direct IEC motor — one product model for all motorised drive positions in an OEM machine build.

WPWD Worm Reducer — Industry Applications

WPWD WPW universal worm reducer industry applications

⚒ Universal Motorised OEM Machine Platform

OEM builders use WPWD as the single motorised drive platform across all shaft direction requirements — IEC motor direct, D-split access, universal body eliminates the need for direction-specific motorised reducer SKUs.

⚊ Industrial Process Motorised Drives

Process plant engineers standardise all motorised speed-reduction drives on WPWD for simplified procurement, one spare parts SKU, and consistent maintenance procedures across all drive orientations.

☵ Packaging Machinery Multi-Position Drives

Packaging machine designers use WPWD universal body with IEC motor for all drive positions — horizontal product flow, vertical lift, and side discharge drives all from one product.

⚛ Conveyor System Universal Motor Drives

Conveyor systems with motor-direct drives in multiple orientations standardise on WPWD — universal body, IEC flange, D-split for periodic inspection access at any drive position.

Ever Power Manufacturing Quality — WPWD Worm Reducer

Fabricação de redutores de rosca sem-fim universais Ever Power WPW

■ Produção com Certificação ISO 9001:2000

Cada unidade WPW é fabricada sob o sistema de gestão da qualidade ISO 9001:2000. A inspeção da matéria-prima, as verificações durante o processo e os testes finais são documentados e rastreáveis.

■ Marcação CE — Diretiva de Máquinas da UE 2006/42/CE

Total conformidade com a marcação CE para exportação para os mercados da UE, Reino Unido, Austrália e Nova Zelândia.

■ Testes pré-embarque: ruído, vazamento, torque

Ruído abaixo de 68 dB(A) com carga nominal, teste de vazamento sob pressurização de 30 minutos e torque de saída dentro de ±5% do valor nominal. Unidades não conformes foram retrabalhadas antes do envio.

■ Certificação de Material FC20+

Fundições de carcaça verificadas por certificados de fábrica: resistência à tração mínima de 220 MPa, dureza de 160–200 HB.

WPWD Universal Worm Reducer — Customer Reviews

★★★★★

“WPWD on our packaging machine. IEC motor direct in all five drive orientations using one product model. D-split cover for annual inspection — consistent maintenance procedure for every drive on the line.”

Brisbane — P.K.
★★★★★

“Used WPWD on our OEM machine builds. Universal body, IEC flange — one product covers all our client’s installation geometry requirements. Eliminated four direction-specific motorised reducer models from our supply chain.”

Melbourne — A.F.
★★★★★

“WPWD as our standard motorised drive across our processing plant. All orientations covered by one part number. Maintenance team trained on one unit only. Significant operational simplification.”

Perth — G.S.
★★★★☆

“Good universal motorised reducer. WPWD-90 on three different orientations. IEC flange and D-split both working as described. Would like a dedicated orientation selection guide with oil level marks for each position.”

Osaka — N.T.

Frequently Asked Questions — WPWD Universal Speed Worm Reducer

▶ How does WPWD differ from WPW?
The WPW uses a standard solid bilateral input shaft requiring a motor coupling and has a solid one-piece housing. The WPWD replaces these with an integrated IEC motor flange for direct motor mounting and D-type split housing for in-situ maintenance. Same shaft direction options, same torque ratings.
▶ What IEC motor frame sizes does WPWD accept?
A02/Y-series: sizes 40–75 accept frames 56–112; sizes 90–130 accept frames 100–160; sizes 150–250 accept frames 132–315. Verify motor LA, LB, LC dimensions against WPWD dimension drawing.
▶ Can the WPWD D-split cover be removed in any WPW shaft direction configuration?
Yes. The D-split cover is accessible regardless of which WPW shaft direction is configured — universal in-situ maintenance access across all installation orientations.
▶ What is the maximum output torque for WPWD?
WPWD size 250 delivers up to 4,440 Nm — the same as WPW since the worm gear internals are identical. IEC flange and D-split features affect mounting only, not torque capacity.
▶ Does the WPWD IEC flange support all WPW shaft directions?
Yes. The IEC flange input is integrated into the P-housing at the input shaft position regardless of which WPW shaft direction configuration is in use.

Get Your WPWD Quote Today

Informe à Ever Power os requisitos da sua aplicação: torque, relação de transmissão, montagem e dimensões do eixo. Resposta da equipe de engenharia em até 24 horas. Especificações OEM, preços para grandes quantidades e envio internacional disponíveis.