WPW Universal Speed Cast Iron Worm Reducer — WPW Series

The WPW universal speed cast iron worm reducer uses the WPW P-housing, accepting input and output connections from 5 shaft directions — A/S/O/X/T. Sizes 40–250 mm, ratio 1/5–1/60, output torque 2.2–4,440 Nm, weight 6.5–430 kg. One housing, every installation orientation.

الوصف

WPW Universal Speed Cast Iron Worm Reducer — Product Overview

The WPW P-housing is machined to accept input and output shaft connections from five standard directions — A (below), S (above), O (vertical upward output), X (vertical downward output), and T (side output). One housing design serves every standard installation orientation.

يستوعب غلاف WPW P جميع تكوينات اتجاه العمود الخمسة القياسية في قالب واحد، مما يلغي الحاجة إلى إصدارات غلاف خاصة بكل اتجاه. تتراوح قدرة الإدخال من 0.06 كيلوواط (الحجم 40) إلى 98 كيلوواط (الحجم 250)، وعزم الدوران الناتج من 2.2 نيوتن متر إلى 4440 نيوتن متر عبر 11 حجمًا قياسيًا.

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WPW universal speed cast iron worm reducer WPW body

WPW Universal Speed Worm Reducer Specifications

WPW WPW universal worm reducer dimension drawing

المعلمة مواصفة
مسلسل سرعة عالمية WPW
السكن The WPW P-housing is machined to accept input and output sha
مدخل Solid shaft, bilateral, 5 shaft directions
الناتج Solid shaft, horizontal
نسبة 1/5–1/60
نطاق المقاسات 40-250 مم
التركيب قاعدة تثبيت، هيكل عالمي WPW، جميع الاتجاهات
مواد بناء التغليف حديد الزهر الرمادي FC20+ (GG20)
عجلة دودة برونز القصدير ZCuSn10Pb1
عمود دودي 20CrMnTi، سطح ذو صلابة 55-60 HRC
تشحيم N150–N220 (−30°C–40°C)؛ N220–N320 (40°C–65°C)
أقصى درجة حرارة للزيت 95 درجة مئوية بشكل مستمر
نطاق الوزن 6.5/7–430/481 كجم
الميزة الرئيسية WPW P-Housing — 5 Shaft Direction Configurations

بيانات الحجم والأداء

الحجم (مم) نسبة المدخلات (كيلوواط) عزم الدوران الناتج (نيوتن متر) أ (مم) AA (مم) AB (مم) BB (مم) الوزن (كجم)
40 1/5–1/60 0.06–0.78 2.2–26.5 121/133 53 40 49/62 6.5/7
50 1/5–1/60 0.10–1.33 4.5–54.0 133/148 57 44 55/70 9/10
63 1/5–1/60 0.19–2.25 8.5–104 155/171 67 51 65/82 14/16
75 1/5–1/60 0.32–3.75 14.5–175 175/191 75 57 73/91 20/23
90 1/5–1/60 0.62–6.98 28–316 205/224 89 67 87/107 33/38
110 1/5–1/60 1.18–11.9 53–540 238/260 103 78 101/123 54/62
130 1/5–1/60 2.02–19.7 91–891 266/290 115 87 112/136 78/89
150 1/5–1/60 3.07–28.8 139–1304 302/329 131 100 128/155 113/128
175 1/5–1/60 5.13–45.9 232–2074 348/377 151 115 147/177 170/191
200 1/5–1/60 8.02–66.2 363–2993 392/424 170 130 165/199 250/265
250 1/5–1/60 13.0–98.0 590–4440 452/481 197 150 195/232 380/420

WPW Worm Reducer — Core Features

■ WPW P-Housing — 5 Shaft Direction Configurations

The WPW P-housing is machined to accept input and output shaft connections from five standard directions — A (below), S (above), O (vertical upward output), X (vertical downward output), and T (side output). One housing design serves every standard installation orientation.

■ Ratio 1/5–1/60 — Standard Single-Stage Range

Covers the full single-stage worm reducer ratio range. Size 40 at 1/5 delivers 2.2 Nm; size 250 at 1/60 delivers 4,440 Nm — all from the same universal housing geometry.

■ 11 Frame Sizes: 40–250 mm

From compact 6.5 kg size 40 mechanism drives to 430 kg heavy-duty size 250 industrial drives — 11 standard sizes covering the full range of industrial and agricultural drive requirements.

■ FC20+ Cast Iron Universal Housing — Vibration Damping

The P-housing is machined from a single FC20+ grey cast iron casting. Vibration damping 3× superior to aluminium equivalents — suitable for high-shock conveyor and agricultural applications.

■ N150–N220 Lubrication — Wider Low-Temperature Range

WPW uses N150–N220 mineral oil for ambient below 40°C — a lower viscosity than the WP series N220–N320, reflecting the WPW’s optimised shaft direction flexibility and oil distribution geometry.

■ Bilateral Input Shaft — Motor from Either Side

The bilateral input shaft accepts motor coupling connections from either side of the P-housing without ordering a mirrored unit — installation flexibility regardless of which of the 5 shaft directions is selected.

WPW Worm Reducer — Industry Applications

WPW WPW universal worm reducer industry applications

⚒ Multi-Orientation OEM Machine Builds

OEM machine builders with drive requirements in multiple shaft directions use WPW as a single universal product — one housing covers all installation geometry requirements across the machine.

⚊ Packaging Line Universal Drives

Packaging machines with drives in various orientations standardise on WPW universal body — horizontal conveyor drives, vertical lifts, and side drives all served by one product.

☷ Agricultural Equipment Versatile Drives

Farm equipment with drives in multiple positions — ground engagement, lateral spreader, and overhead fan drives — uses WPW to minimise the number of different gearbox types on the machine.

⚙ Industrial Process Equipment

Process equipment requiring speed reduction in varied installation orientations standardises on WPW for simplified spare parts inventory and maintenance training.

Ever Power Manufacturing Quality — WPW Worm Reducer

تصنيع مخفضات ديدان WPW العالمية من Ever Power

■ إنتاج معتمد بشهادة ISO 9001:2000

تُصنّع جميع وحدات WPW وفقًا لمعايير إدارة الجودة ISO 9001:2000. ويتم توثيق عمليات فحص المواد الخام، والفحوصات أثناء التصنيع، والاختبارات النهائية، وتتبعها.

■ علامة CE — توجيه الاتحاد الأوروبي بشأن الآلات 2006/42/EC

الامتثال الكامل لمعايير CE للتصدير إلى أسواق الاتحاد الأوروبي والمملكة المتحدة وأستراليا ونيوزيلندا.

■ اختبارات ما قبل الشحن: الضوضاء، التسريب، عزم الدوران

مستوى الضوضاء أقل من 68 ديسيبل (A) عند الحمل المقنن، واختبار تسرب الضغط لمدة 30 دقيقة، وعزم الدوران الناتج ضمن نطاق ±5% من القيمة المقننة. يتم إعادة تصنيع الوحدات غير المطابقة قبل الشحن.

■ شهادة المواد FC20+

تم التحقق من صحة مصبوبات الهياكل من خلال شهادات المصنع: قوة شد لا تقل عن 220 ميجا باسكال، وصلابة 160-200 HB.

WPW Universal Worm Reducer — Customer Reviews

★★★★★

“WPW on our OEM packaging machine. Universal P-housing covers horizontal conveyor, vertical lift, and side output drives on the same machine with one product model. Eliminated three different gearbox types from our BOM.”

Sydney — M.C.
★★★★★

“Used WPW on our agricultural equipment. Multiple drive positions, one WPW model. Standard motor coupling hardware works on all positions. Simplified our spare parts inventory significantly.”

Toowoomba — B.H.
★★★★★

“WPW on our food processing line. Universal body handles all our drive orientations — IEC flange, standard coupling, all in one housing. Maintenance team only needs to know one unit.”

Melbourne — T.P.
★★★★☆

“Good universal reducer. WPW-90 covering three different orientations on our conveyor system. Would appreciate a published shaft direction selection guide to simplify configuration ordering.”

Auckland — L.R.

Frequently Asked Questions — WPW Universal Speed Worm Reducer

▶ What shaft direction configurations does the WPW support?
The WPW P-housing supports A-type (input from below), S-type (input from above), O-type (vertical upward output), X-type (vertical downward output), and T-type (side output) configurations. Specify your required input and output shaft direction when ordering.
▶ How does WPW differ from the standard WPA?
The WPA uses a fixed-direction housing specific to A-type input. The WPW uses the universal P-housing that accommodates multiple shaft directions. Both share the same worm gear internals and torque ratings — the WPW provides installation flexibility that the WPA cannot.
▶ What lubricant is used in the WPW?
N150–N220 for ambient temperatures of −30°C to 40°C; N220–N320 for 40°C to 65°C. The WPW uses slightly lower viscosity than WP-series N220–N320 due to the universal housing’s oil distribution geometry.
▶ What is the maximum output torque for WPW size 250?
WPW size 250 delivers up to 4,440 Nm at 1/60 ratio and 590 Nm at 1/5 ratio — across all shaft direction configurations, since the worm gear internals are the same regardless of housing direction setting.
▶ Can the WPW shaft direction be changed after installation?
The shaft direction configuration is set at manufacture. Post-installation direction changes require factory reconfiguration. Specify your required shaft direction when ordering.

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