WPW Universal Speed Cast Iron Worm Reducer — WPW Series

The WPW universal speed cast iron worm reducer uses the WPW P-housing, accepting input and output connections from 5 shaft directions — A/S/O/X/T. Sizes 40–250 mm, ratio 1/5–1/60, output torque 2.2–4,440 Nm, weight 6.5–430 kg. One housing, every installation orientation.

Descrição

WPW Universal Speed Cast Iron Worm Reducer — Product Overview

The WPW P-housing is machined to accept input and output shaft connections from five standard directions — A (below), S (above), O (vertical upward output), X (vertical downward output), and T (side output). One housing design serves every standard installation orientation.

A carcaça WPW P acomoda todas as cinco configurações padrão de direção do eixo em uma única peça fundida, eliminando a necessidade de variantes de carcaça específicas para cada direção. Potência de entrada de 0,06 kW (tamanho 40) a 98 kW (tamanho 250), torques de saída de 2,2 Nm a 4.440 Nm em 11 tamanhos padrão.

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WPW universal speed cast iron worm reducer WPW body

WPW Universal Speed Worm Reducer Specifications

WPW WPW universal worm reducer dimension drawing

Parâmetro Especificação
Série Velocidade Universal WPW
Habitação The WPW P-housing is machined to accept input and output sha
Entrada Solid shaft, bilateral, 5 shaft directions
Saída Eixo maciço, horizontal
Razão 1/5–1/60
Faixa de tamanho 40–250 mm
Montagem Suporte de fixação, corpo universal WPW, todas as orientações
Material de construção Ferro fundido cinzento FC20+ (GG20)
Roda sem-fim Bronze de estanho ZCuSn10Pb1
Eixo sem-fim 20CrMnTi, superfície HRC de 55–60
Lubrificação N150–N220 (−30°C–40°C); N220–N320 (40°C–65°C)
Temperatura máxima do óleo 95°C contínuo
Faixa de peso 6,5/7–430/481 kg
Recurso principal WPW P-Housing — 5 Shaft Direction Configurations

Dados de tamanho e desempenho

Tamanho (mm) Razão Potência de entrada (kW) Torque de saída (Nm) A (mm) AA (mm) AB (mm) BB (mm) Peso (kg)
40 1/5–1/60 0,06–0,78 2,2–26,5 121/133 53 40 49/62 6.5/7
50 1/5–1/60 0,10–1,33 4,5–54,0 133/148 57 44 55/70 9/10
63 1/5–1/60 0,19–2,25 8,5–104 155/171 67 51 65/82 14/16
75 1/5–1/60 0,32–3,75 14,5–175 175/191 75 57 73/91 20/23
90 1/5–1/60 0,62–6,98 28–316 205/224 89 67 87/107 33/38
110 1/5–1/60 1,18–11,9 53–540 238/260 103 78 101/123 54/62
130 1/5–1/60 2,02–19,7 91–891 266/290 115 87 112/136 78/89
150 1/5–1/60 3,07–28,8 139–1.304 302/329 131 100 128/155 113/128
175 1/5–1/60 5.13–45.9 232–2.074 348/377 151 115 147/177 170/191
200 1/5–1/60 8.02–66.2 363–2.993 392/424 170 130 165/199 250/265
250 1/5–1/60 13,0–98,0 590–4.440 452/481 197 150 195/232 380/420

WPW Worm Reducer — Core Features

■ WPW P-Housing — 5 Shaft Direction Configurations

The WPW P-housing is machined to accept input and output shaft connections from five standard directions — A (below), S (above), O (vertical upward output), X (vertical downward output), and T (side output). One housing design serves every standard installation orientation.

■ Ratio 1/5–1/60 — Standard Single-Stage Range

Covers the full single-stage worm reducer ratio range. Size 40 at 1/5 delivers 2.2 Nm; size 250 at 1/60 delivers 4,440 Nm — all from the same universal housing geometry.

■ 11 Frame Sizes: 40–250 mm

From compact 6.5 kg size 40 mechanism drives to 430 kg heavy-duty size 250 industrial drives — 11 standard sizes covering the full range of industrial and agricultural drive requirements.

■ FC20+ Cast Iron Universal Housing — Vibration Damping

The P-housing is machined from a single FC20+ grey cast iron casting. Vibration damping 3× superior to aluminium equivalents — suitable for high-shock conveyor and agricultural applications.

■ N150–N220 Lubrication — Wider Low-Temperature Range

WPW uses N150–N220 mineral oil for ambient below 40°C — a lower viscosity than the WP series N220–N320, reflecting the WPW’s optimised shaft direction flexibility and oil distribution geometry.

■ Bilateral Input Shaft — Motor from Either Side

The bilateral input shaft accepts motor coupling connections from either side of the P-housing without ordering a mirrored unit — installation flexibility regardless of which of the 5 shaft directions is selected.

WPW Worm Reducer — Industry Applications

WPW WPW universal worm reducer industry applications

⚒ Multi-Orientation OEM Machine Builds

OEM machine builders with drive requirements in multiple shaft directions use WPW as a single universal product — one housing covers all installation geometry requirements across the machine.

⚊ Packaging Line Universal Drives

Packaging machines with drives in various orientations standardise on WPW universal body — horizontal conveyor drives, vertical lifts, and side drives all served by one product.

☷ Agricultural Equipment Versatile Drives

Farm equipment with drives in multiple positions — ground engagement, lateral spreader, and overhead fan drives — uses WPW to minimise the number of different gearbox types on the machine.

⚙ Industrial Process Equipment

Process equipment requiring speed reduction in varied installation orientations standardises on WPW for simplified spare parts inventory and maintenance training.

Ever Power Manufacturing Quality — WPW Worm Reducer

Fabricação de redutores de rosca sem-fim universais Ever Power WPW

■ Produção com Certificação ISO 9001:2000

Cada unidade WPW é fabricada sob o sistema de gestão da qualidade ISO 9001:2000. A inspeção da matéria-prima, as verificações durante o processo e os testes finais são documentados e rastreáveis.

■ Marcação CE — Diretiva de Máquinas da UE 2006/42/CE

Total conformidade com a marcação CE para exportação para os mercados da UE, Reino Unido, Austrália e Nova Zelândia.

■ Testes pré-embarque: ruído, vazamento, torque

Ruído abaixo de 68 dB(A) com carga nominal, teste de vazamento sob pressurização de 30 minutos e torque de saída dentro de ±5% do valor nominal. Unidades não conformes foram retrabalhadas antes do envio.

■ Certificação de Material FC20+

Fundições de carcaça verificadas por certificados de fábrica: resistência à tração mínima de 220 MPa, dureza de 160–200 HB.

WPW Universal Worm Reducer — Customer Reviews

★★★★★

“WPW on our OEM packaging machine. Universal P-housing covers horizontal conveyor, vertical lift, and side output drives on the same machine with one product model. Eliminated three different gearbox types from our BOM.”

Sydney — M.C.
★★★★★

“Used WPW on our agricultural equipment. Multiple drive positions, one WPW model. Standard motor coupling hardware works on all positions. Simplified our spare parts inventory significantly.”

Toowoomba — B.H.
★★★★★

“WPW on our food processing line. Universal body handles all our drive orientations — IEC flange, standard coupling, all in one housing. Maintenance team only needs to know one unit.”

Melbourne — T.P.
★★★★☆

“Good universal reducer. WPW-90 covering three different orientations on our conveyor system. Would appreciate a published shaft direction selection guide to simplify configuration ordering.”

Auckland — L.R.

Frequently Asked Questions — WPW Universal Speed Worm Reducer

▶ What shaft direction configurations does the WPW support?
The WPW P-housing supports A-type (input from below), S-type (input from above), O-type (vertical upward output), X-type (vertical downward output), and T-type (side output) configurations. Specify your required input and output shaft direction when ordering.
▶ How does WPW differ from the standard WPA?
The WPA uses a fixed-direction housing specific to A-type input. The WPW uses the universal P-housing that accommodates multiple shaft directions. Both share the same worm gear internals and torque ratings — the WPW provides installation flexibility that the WPA cannot.
▶ What lubricant is used in the WPW?
N150–N220 for ambient temperatures of −30°C to 40°C; N220–N320 for 40°C to 65°C. The WPW uses slightly lower viscosity than WP-series N220–N320 due to the universal housing’s oil distribution geometry.
▶ What is the maximum output torque for WPW size 250?
WPW size 250 delivers up to 4,440 Nm at 1/60 ratio and 590 Nm at 1/5 ratio — across all shaft direction configurations, since the worm gear internals are the same regardless of housing direction setting.
▶ Can the WPW shaft direction be changed after installation?
The shaft direction configuration is set at manufacture. Post-installation direction changes require factory reconfiguration. Specify your required shaft direction when ordering.

Get Your WPW Quote Today

Informe à Ever Power os requisitos da sua aplicação: torque, relação de transmissão, montagem e dimensões do eixo. Resposta da equipe de engenharia em até 24 horas. Especificações OEM, preços para grandes quantidades e envio internacional disponíveis.