Pengurang Cacing Besi Tuang Berkelajuan Berganda WPEKS — Siri WP

Pengurang cacing peringkat tunggal mencapai nisbah sehingga 1/60. Apabila aplikasi memerlukan 1/200, 1/500, atau 1/900 — penjejak solar, penggerak injap, penghantar berkelajuan perlahan dan pemacu kedudukan — peringkat cacing kedua ialah jawapan kejuruteraan. WPEKS meletakkan dua peringkat cacing yang sepadan secara serentak dalam satu perumah besi tuang tunggal, memberikan nisbah dari 1/200 hingga lebih 1/900 dalam satu unit pemasangan kaki yang padat tanpa aci perantaraan, tiada gandingan luaran antara peringkat dan tiada rangka pemasangan tambahan.

The WPEKS is the only WPE unit that simultaneously provides S-type overhead motor entry, K-type hollow bore output, and … The dual-stage architecture uses matched tin-bronze worm wheels and 20CrMnTi worm shafts at both stages, providing consistent mesh quality and noise performance across the full ultra-high ratio range.

✉ Minta Sebut Harga | Mengenai Ever Power

■ K+S+Double Stage — Three Functions: Overhead Motor + Hollow Bore + Extreme Ratio

The WPEKS is the only WPE unit that simultaneously provides S-type overhead motor entry, K-type hollow bore output, and two-stage extreme ratio reduction — the complete feature set for overhead-motor shaft-mount ultra-high-ratio drives.

■ S-Type Top Entry — Motor Overhead, Drive Compact

Overhead motor positioning minimises lateral machine width at extreme ratios where a side-entry motor would project beyond the structural envelope of compact machines and tracker frames.

■ K Hollow Bore — Direct Shaft Connection at 6,050 Nm

Hollow bore output connects the driven shaft directly even at 6,050 Nm maximum output torque (size 155–250). No output coupling hardware — shorter installed length, no coupling fatigue at extreme torque levels.

■ Shaft-Mount Capability — Torque Arm Restraint

The torque arm boss enables WPEKS shaft-mounting directly onto the driven equipment shaft — motor overhead, shaft through bore, no separate mounting frame. The most mechanically integrated configuration in the WPE series.

■ Dual-Stage Ratio to 1/900+ — Standard Motor, Ultra-Slow Output

9 rpm motor input (1,450 rpm / 1/900 / two stages) produces output shaft rotation well below 2 rpm without VFD controls. Single motor, single unit, no intermediate components.

■ Matched Dual-Stage Precision — Consistent Ratio at Both Stages

Both worm wheel stages are precision-matched at manufacture, ensuring inter-stage ratio accuracy is maintained across the service life — essential for positioning drives and solar tracker applications requiring repeatable angular positioning.

☀ Solar Tracker Overhead Motor Shaft-Mount

WPEKS shaft-mounts on the tracker rotation shaft with overhead motor entry — the most mechanically integrated solar drive configuration: no mounting frame, no coupling at either end, overhead motor fits within panel spacing.

⚙ Slow Conveyor Head Shaft Overhead Motor Drive

For narrow conveyor frames where the motor must be overhead and the head shaft is keyed, WPEKS provides direct shaft mounting and overhead motor in a single double-stage unit — output speeds below 3 rpm from standard motor.

⚒ Valve Actuator Shaft-Mount with Overhead Motor

Valve stem shaft insertion through WPEKS K-bore with overhead IEC motor coupling — eliminates both the adaptor plate and the output coupling from the actuator drive. Overhead motor keeps electrical connections above process fluid level.

⚊ Compact Turntable Drives — Overhead + Shaft Through

Central turntable pivot shaft passes through WPEKS hollow bore with the motor overhead — extremely compact turntable drive architecture achieving extreme ratio reduction in the minimum possible envelope.

■ Diperakui ISO 9001:2000 — Perhimpunan Dwi-Peringkat

Setiap unit berkelajuan dua WPE menjalani pengurusan kualiti ISO 9001:2000 pada kedua-dua peringkat pemasangan peringkat cacing. Penjajaran antara peringkat dan ketepatan nisbah gabungan disahkan sebelum pemasangan akhir.

■ Penandaan CE — Arahan Jentera EU 2006/42/EC

Pematuhan CE penuh untuk peralatan penghantaran kuasa mekanikal menyokong eksport ke pasaran EU, UK, Australia dan New Zealand tanpa pensijilan semula.

■ Ujian Pra-Penghantaran: Bunyi, Kebocoran, Tork

Bunyi bising di bawah 68 dB(A) pada beban undian, ujian kebocoran tekanan 30 minit pada kedua-dua ruang gear, dan tork output dalam lingkungan ±5% daripada undian. Unit yang tidak mematuhi piawaian diolah semula sebelum penghantaran.

■ Pensijilan Bahan FC20+ — Kedua-dua Perumah

Kedua-dua selongsong cacing primer dan sekunder disahkan oleh sijil kilang FC20: kekuatan tegangan minimum 220 MPa, kekerasan 160–200 HB. Ujian kecacatan ultrasonik pada kombinasi saiz 135–200 dan ke atas.

“WPEKS on our solar tracker rotation shafts with overhead motor configuration. Shaft through K-bore, motor overhead via S-type coupling, 1/600 ratio — most compact tracker drive assembly we have designed. No mounting frame needed.”

“Used WPEKS on our narrow conveyor head shaft drives. Motor overhead within the frame width, hollow bore on the head shaft, 1/500 ratio. Output belt speed exactly right without VFD. Straightforward installation.”

“WPEKS on valve actuator drives with overhead motor requirement. Valve stem through K-bore, motor overhead via S coupling — no coupling hardware in the process area at all. Significant improvement over the previous arrangement.”

“Good K+S double-stage unit. WPEKS-70–120 on our turntable drives. Overhead motor, shaft through bore, 1/500 ratio — very compact installation. Would like a torque arm kit available as a standard accessory.”