WPEDKA Double Speed Cast Iron Worm Reducer — WP Series

Pengurang cacing peringkat tunggal mencapai nisbah sehingga 1/60. Apabila aplikasi memerlukan 1/200, 1/500, atau 1/900 — penjejak solar, penggerak injap, penghantar berkelajuan perlahan dan pemacu kedudukan — peringkat cacing kedua ialah jawapan kejuruteraan. WPEDKA meletakkan dua peringkat cacing yang sepadan secara serentak dalam satu perumah besi tuang tunggal, memberikan nisbah dari 1/200 hingga lebih 1/900 dalam satu unit pemasangan kaki yang padat tanpa aci perantaraan, tiada gandingan luaran antara peringkat dan tiada rangka pemasangan tambahan.

D-split maintenance access, IEC direct motor mount, K hollow bore output, and two-stage extreme ratio — all within a sin… The dual-stage architecture uses matched tin-bronze worm wheels and 20CrMnTi worm shafts at both stages, providing consistent mesh quality and noise performance across the full ultra-high ratio range.

✉ Minta Sebut Harga | Mengenai Ever Power

■ Four Functions in One Dual-Stage Housing

D-split maintenance access, IEC direct motor mount, K hollow bore output, and two-stage extreme ratio — all within a single FC20+ cast iron dual-chamber housing. The most fully specified unit in the WPE double speed series.

■ IEC Motor Flange — Direct Motor Mount at 1/200–1/900+

Motor bolts directly onto the first-stage IEC flange. No adaptor plate, no coupling between motor and first stage. Simplifies OEM motorised drive BOM at all ultra-high ratio levels.

■ K Hollow Bore — No Output Coupling at 9,066 Nm Maximum

The K-type output bore receives the driven shaft directly even at maximum output torques up to 9,066 Nm (size 155–250). No coupling hardware required at the output shaft interface.

■ D-Split Housing — Dual-Stage In-Situ Access

Remove the housing cover without disturbing motor or driven shaft connections. Both worm stage chambers are accessible for worm wheel inspection and replacement in-situ — minimising planned maintenance time for installed motorised drive systems.

■ Replaces Four Components — Reducer + IEC Adaptor + Output Coupling + Second Frame

WPEDKA eliminates the IEC motor adaptor, the output shaft coupling, and the inter-stage coupling and frame required by two separate single-stage reducers. Single unit, minimum installation hardware.

■ Matched Dual-Stage Worm Wheel Pairs — Consistent Ratio Accuracy

Both stage worm wheel pairs are precision-matched at manufacture. Inter-stage ratio accuracy is maintained across the full operating life — critical for positioning drives where accumulated ratio error must remain within specification.

☀ Solar & Renewable Energy Motorised Drives

WPEDKA direct IEC motor flange and hollow bore output simplify solar tracker and wind turbine yaw drive design — no adaptor, no coupling at either end, in-situ service access for the expected 20+ year field life.

⚒ Electric Valve Actuator Systems

IEC motor direct coupling and K-bore valve stem mounting eliminates both motor adaptor and output coupling from electric actuator assemblies. D-split cover provides in-situ valve actuator inspection access.

⚙ Industrial Positioning Drive Systems

For CNC rotary table indexing, large-format precision turntable drives, and automated gate positioning systems, WPEDKA extreme ratio plus direct connections at both ends simplifies the drive train architecture.

⚊ Shaft-Mounted High-Ratio Conveyor Drives

Shaft-mount WPEDKA directly on conveyor head shafts for extreme-ratio, ultra-slow-speed conveyor drives — IEC motor overhead, hollow bore on shaft, no coupling hardware anywhere in the drive train.

■ Diperakui ISO 9001:2000 — Perhimpunan Dwi-Peringkat

Setiap unit berkelajuan dua WPE menjalani pengurusan kualiti ISO 9001:2000 pada kedua-dua peringkat pemasangan peringkat cacing. Penjajaran antara peringkat dan ketepatan nisbah gabungan disahkan sebelum pemasangan akhir.

■ Penandaan CE — Arahan Jentera EU 2006/42/EC

Pematuhan CE penuh untuk peralatan penghantaran kuasa mekanikal menyokong eksport ke pasaran EU, UK, Australia dan New Zealand tanpa pensijilan semula.

■ Ujian Pra-Penghantaran: Bunyi, Kebocoran, Tork

Bunyi bising di bawah 68 dB(A) pada beban undian, ujian kebocoran tekanan 30 minit pada kedua-dua ruang gear, dan tork output dalam lingkungan ±5% daripada undian. Unit yang tidak mematuhi piawaian diolah semula sebelum penghantaran.

■ Pensijilan Bahan FC20+ — Kedua-dua Perumah

Kedua-dua selongsong cacing primer dan sekunder disahkan oleh sijil kilang FC20: kekuatan tegangan minimum 220 MPa, kekerasan 160–200 HB. Ujian kecacatan ultrasonik pada kombinasi saiz 135–200 dan ke atas.

“WPEDKA on our solar tracker motorised drives. IEC motor direct, K-bore on tracker shaft, D-split for 20-year field maintenance plan. No coupling hardware anywhere in the drive — exactly what the system design required.”

“Used WPEDKA on our industrial valve actuator assemblies. Eliminated IEC adaptor, output coupling, and second reducer frame from the BOM. Single unit at 1/800 ratio with 2,100 Nm output. Remarkable simplification.”

“WPEDKA on our precision turntable positioning drives. Direct IEC motor, shaft through K-bore, split cover for annual inspection. Most compact drive architecture we’ve achieved for this application.”

“Excellent integration unit. WPEDKA-80–135 on our conveyor positioning drives. All four features working as described. Would appreciate a formal backlash specification for use in our positioning accuracy calculations.”